Front axle spline and CV problems - 02 D2

ozscott

Well-known member
Hi all - 02 D2 V8 Manual

I just (late last week) had the front CVs etc replaced on my 02 D2. The splines were showing signs of twisting and were causing clicking noises. The new front end now inc half shaft - only clicks once on take off now and again and not constant like before on take off where it was clicking away a number of times before getting going. And towing it used to be very bad now towing it clicks each time off the mark (2 tonns) but nowhere near as bad as before. The front end also used to click rocking on the handbrake but doesnt do that now.

My question is do the axles to CVs click a bit as standard. Mine is a manual so I put a fair bit of instant toque on the drivetrain that autos dont do. This front end has only lasted me 143,000 kilometres (ie about 80k miles) - had vehicle since new. Given that its a 2 grand job to replace the front end im keen to avoid doing it again...

I know that part of my problem is that I like using the instant torque of the manual with some revs to get her going off the line - and not that slow on occasions!

Cheers

PS. Give me the D1 swivel housing front end any day...also dont know about the lick of grease on the CVs in the D2 followed up by some sealed (in theory) boots.
 

jeffro0502

Well-known member
Aug 22, 2006
718
0
Navarre FL
I've been in a friends D2 that was 5 speed and it did not click at all. Drove it for a week and was going to buy it, then he backed out and decided he wanted to keep it.
 
Aug 20, 2007
2,730
45
Nashville TN
jeffro0502 said:
I've been in a friends D2 that was 5 speed and it did not click at all. Drove it for a week and was going to buy it, then he backed out and decided he wanted to keep it.

you have any info on that truck? when my transmission goes out, a 5speed is going in in it's place.
 

ozscott

Well-known member
Thanks fellas much appreciated. Kyle it could be the front drive shaft - I stripped it out recently and the double carden was nice and tight. But it could still give a click I guess.

Has anyone else managed to twist up their splines...mines only a 4.0 (Australia) too?

Cheers