these crazy guys

BenDronsick

Well-known member
Aug 31, 2010
151
0
DELAPLANE, VA
www.bmdaia.com
I believe the M/D conversion is the next wave of the Disco's future. Top hat liners my a$$: M/D has evolved this breed. There is no comparison, and there is no turning back. Independents will specialize and knock two days off the swap (3-days now at best). From what I read, for many of you this kit is DIY. And the Dollar will continue it's climb against the Pound. This won't just be feasible, eventually it will be inevitable. I can see independents shipping these kits bulk and offering this conversion turn-key.

Current exchange rate pegs the kit at $9K to U.S., shipped. If you can cut a deal to exchange the longblock that only sweetens the deal. 3-days labor to install. Parts list and their contact info. below.

My 4.6 has been running on 5-10PSI for over 2K now and shows no sign of giving up (see "Night of the Living Landrover" post). Nevertheless, I have seen the future, and there is no oil light. God bless these crazy guys!


MOTOR & DIESEL ENGINEERING (ANGLIA) LTD.,
ROWAN FARM, PRIORY ROAD,
RUSKINGTON, SLEAFORD, LINCS. NG34 9DJ
TELEPHONE :- 01526 830 185 Fax :- 01526 830 217
E-MAIL :- enquiries@mdengineering.co.uk
1 November 2009
PARTS LIST FOR INTERNATIONAL HS 2.8L TGV TO
DISCOVERY II V8 AUTOMATIC LHD

PART NO QUANTITY DESCRIPTION KIT 161

11. ENGINE
150-11-01 1 International HS 2.8L TGV engine assembly
150-11-02 1 Sump, modified
70993174 1 Fan (must be MWM unit)
ERR2266 1 Viscous coupling
MS8UB16FL 4 Setscrew, M8 x 16 flanged (fan to viscous fixing)
ERR5099 1 Water hose, bypass

12. ADAPTER PLATE
135-12-01A 1 Adapter plate, HS 2.8 auto & manual
ERC7295 2 Plug, M14 x 1.5
161-12-01 1 Spacer, 8mm (speed sensor)
MS5TB25FL 2 Setscrew, M5 x 25 flanged (speed sensor fixings)
MS10VB30FL 5 Setscrew, M10 x 30 flanged------------------------
MS10VB35FL 2 Setscrew, M10 x 35 (top right & bottom right) Adapter plate
MB10VB45FL 1 Bolt, M10 x 45 (top left) ---------------------- fixings
MS10VB35FL 4 Setscrew, M10 x 35 flanged (Beam stiffeners to adapter plate)
135-12-02 1 Blank plate (behind starter motor)
74199 1 Starter motor
MS10VB30FL 2 Setscrew, M10 x 30 flanged------------------------
MST10VB50 1 Stud, M10 x 50 (ERC9240) Starter fixings
MN10VFL 1 Nut, M10 flanged -------------------------------------
82-12-06 1 Housing, converter (exchange)
51-12-03 2 Dowel, ??
UNCS516B134 4 Setscrew, 5/16? UNC x 1 ?? ----------------------- Lower housing
164-12-01 2 Washer plate to adapter plate
WSP516 4 Washer, 5/16 spring ---------------------------------

13. AUTO ADAPTORS AND DRIVE PLATE
150-13-02 1 Spigot aligner bush
161-13-01 1 Flywheel modified
150-13-04 1 Spacer, 10.8 mm
156-13-01 1 Drive plate
156-13-05 1 Buttress ring, 4 mm
MB14VB50 8 Bolt, M14 x 50 (1.5 pitch)
MC10VB20 4 Capscrew, M10 x 20 (drive plate to torque converter)

14. MOUNTINGS
161-14-01 1 Bracket, engine mounting, LH
MC12WB25 2 Capscrew, M12 x 25
SP19.3L30D12.5H 2 Spacer, 19.3 long x 30 dia x 8.5 hole
MB12WB45 1 Bolt, M12 x 45
MB12WB50 1 Bolt, M12 x 50 (also secures oil cooler pipe brk)
WSPM12 2 Washer, M12 spring
PART NO QUANTITY DESCRIPTION KIT 161

14. MOUNTINGS (continued)
49-14-01 1 Bracket, chassis mounting, RH
SP10L22D11H 1 Spacer, 10L x 22D x 11H
MS10VB25FL 1 Setscrew, M10 x 25 flanged
MN10VFL 1 Nut, M10 flanged
161-14-03 1 Jig plate (to position chassis bracket)
MS12WB30FL 2 Setscrew, M12 x 30 flanged
161-14-02 1 Bracket, engine mounting, RH
MS12WB25 2 Setscrew, M12 x 25 ---------------------------------- Center two
WSPM12 2 Washer, M12 spring ---------------------------------- fixings
MN12WFL 4 Nut, M12 flanged
150-14-03 1 Bracket, beam stiffener LH
MS12WB25 2 Setscrew, M12 x 25
WSPM12 2 Washer, M12 spring
WPLM12 2 Washer, M12 plain
150-14-04 1 Bracket, beam stiffener RH
SP12.8L25D12.5H 2 Spacer, 12.8L x 25D x 12.5H
MB12WB40 2 Bolt, M12 x 40
WSPM12 2 Washer, M12 spring
WPLM12 2 Washer, M12 plain
MB10VB35FL 4 Bolt, M10 x 35 flanged (beam stiffener to backplate)

15. COOLING SYSTEM
155-15-01 1 Radiator & inter-cooler assembly
151-15-01 1 Radiator, heavy duty (optional)
572312 2 Grommet, Bottom radiator support
161-15-01 1 Bracket, rad top support
MS6TB16 2 Setscrew, M6 x 16
MN6TFL 2 Nut, M6 flanged
ESR2308 1 Fan Cowl
MN5S 2 Nut, M5
WPLM5 2 Washer, M5 plain
ESR1800 2 Clip, edge (H?tank filler hose to fan cowl)
PCH119060 1 Water hose, bottom (must be ?T? piece construction)
HJ112B5 1 Joiner, 1 ?? x 5? long bottom hose extension)
HJ34 1 Hose joiner, ?? (to extend heater return)
ERR5259 1 Bracket, heater return hose clip, front timing cover
ESR2662 1 Clip, heater return hose
ESR2491 1 Water hose, top (shorten to suit)
HC3250 4 Hose clip, 32-50
HC4060 2 Hose clip, 40-60
TP58 1 ?T? piece ------------------------------------------------ Oil cooler
BTR215 1 Water hose, ? x 5/8? elbow ----------------------- return
HC1625 6 Hose clip, 16-25
161-15-02 1 Hose, 5/16? ID, 90?, 1 ?? & 18 1/2? legs (rad to h tank top)
161-15-03 1 Hose, 5/16? x 32? long (stat hous to bottom header tank)
INC1315 6 Instrument clip, 13-15
ERR4824 2 Clip, bleed hose to front cover
BTR9616 1 Water hose, heater inlet
BTR9617 1 Water hose, heater outlet
ERR6197 1 Pipe, heater return rail
HC1625 6 Hose clip, 16-25
PART NO QUANTITY DESCRIPTION KIT 161

16. AIR CLEANER HOSES, INTERCOOLER AND PIPES
161-16-01 1 Hose, 3? ID x 1? long (thin red)
157-16-01 1 Hose, 70mm x 80mm x 460mm flex hose ------
HC7090 1 Hose clip, 70-90
HC60-80 1 Hose clip, 60-80 Air cleaner
150-16-03A 1 Pipe, air inlet to turbo
70680016 1 ?O? ring
MS8UB30 1 Setscrew, M8 x 30
MN8UFL 1 Nut, M8 flanged ---------------------------------------
153-16-04 1 Hose, 1 ?? ID x 1 ??ID 90 elbow---------------
153-16-05 1 Pipe, 1 ?? / 2? OD x 9 3/4? long Turbocharger
150-16-08 1 Hose, 2? ID to inter-cooler
HC4060 4 Hose clip, 40-60---------------------------------------
150-16-07 1 Hose, 2 1/8? ID x 12? long -------------------------- Inter-cooler to
HC5070 2 Hose clip, 50-70--------------------------------------- inlet manifold

17. FUEL SYSTEM
WQB100440 1 Fuel pickup and sender unit (green/black & pink /black ground)
WGQ500020 1 Seal
FH516B65 1 Fuel hose, 5/16? x 65? (tank suction to water trap)
CON12UNFB516 2 Connection, ?? UNF x 5/16?
FH516B2 1 Fuel hose, 5/16? x 2?
HJ516B2S 1 Joiner, 5/16? short
INC13 8 Instrument clip, 13 mm
51-17-04 1 Water trap
161-17-01 1 Bracket, water trap mount
MS6TB25FL 2 Setscrew, M6 x 25
MN8UFL 2 Nut, M8 flanged
HJ516B2S 1 Joiner, 5/16? short------------------------------------
FH516B412 1 Fuel hose, 5/16? x 4 1/2? Fuel in to
HJ516B2 1 Joiner, 5/16? x 2? lift pump
CON516B38 1 Connection 5/16? to 3/8?
INC1214 4 Instrument clip, 12-14 -------------------------------
AD7028/7A 1 Fuel filter & primer
AEU2147L 1 Fuel filter
SP32L22D10.5H 2 Spacer, 32L x 22D x 10.5H
MB10VB60FL 2 Bolt, M10 x 60 flanged
MN10VFL 2 Nut, M10 flanged
150-17-01 1 Fuel pipe assembly, 18? ----------------------------
RF-4 1 End cap, 12 mm Lift pump
INC15 1 Instrument clip, 15 mm ----------------------------- to filter/primer
50-17-05 2 Bolt, banjo 14 mm
WAL916 4 Washer, 9/16? aluminium
150-17-02 1 Fuel pipe assembly, 24? (filter/primer to injector pump)
140-25-04 1 Bracket, fuel pump ----------------------------------
MS10VB15FL 1 Setscrew, M10 x 15 flanged
CC16R 1 Clip, 16 mm rubber Fuel pipe
MS6TB16FL 1 Setscrew, M6 x 16 flanged support
MN6TFL 1 Nut, M6 flanged --------------------------------------
51-17-08 1 Bolt, banjo M12 x 24
WALM12 2 Washer, 12 mm aluminium

PART NO QUANTITY DESCRIPTION KIT 161

17. FUEL SYSTEM (continued)
Engine end fuel return
FH516B3 1 Fuel hose, 5/16? x 3? (connect to injector pump)
HJ516B2 1 Joiner, 5/16? x 2?
CON516P 1 Joiner, 5/16? plastic quick fit (connect to yellow/green pipe)
INC13 2 Instrument clip, 13 mm

Tank end fuel return
FH516B2 1 Fuel hose, 5/16? x 2? (connect to green ended pipe)
INC13 2 Instrument clip, 13 mm
CC25R 1 Clip, 25mm rubber (oblong) ------------------------ Feed and return
CYH10001L 1 Nut, plastic ---------------------------------------------- to RH front floor

18. EXHAUST SYSTEM
153-18-02 1 Pipe, front
153-18-01 1 Clamp, pipe to turbo
MS8UB40FL 1 Setscrew, M8 x 40 flanged
161-18-01 1 Pipe, intermediate
UC258 1 ?U? clamp 2 5/8?
ECEG228 1 Gasket
WDE100590 1 Silencer
ESR3737 1 Gasket
MS10VB30FL 2 Setscrew, M10 x 30 flanged
MN10VFL 5 Nut, M10 flanged

19. ACCELERATOR AND KICKDOWN CONTROLS
Use standard accelerator cable
SP3L25D8.5H 2 Washer, 3 long x 25 dia x 8.5 hole (slotted)
161-19-01 1 Pivot (accelerator cable to lever)
WPL14 1 Washer, ?? plain
UNFN14 1 Nut, ?? UNF
99-050 1 Nipple, 9/32?
135-19-03 1 Bracket (cruise cable to timing cover) -----------
161-19-02 2 Washer, special from 4mm washer
55-19-01 1 Spacer, 12L x 15D x 8.5H
WSP516 1 Washer, 5/16? plain spacer
MB8UB45FL 2 Bolt, M8 x 45 flanged
SCD100070 1 Cable, cruise MOD
MN5SL 1 Nut, M5 long
ETC7875 1 Link, slotted (modified)
MN5S 1 Nut, M5 Cruise
ERR4897 1 Lever, cruise control & TPS control
50-19-04 1 Ball pin, 8mm (689-394)
MN5SNL 1 Nut, M5 nyloc -------------------------------------------
157-19-01A 1 Bracket assembly (potentiometer mounting and pivot)
ERR2337 3 Mounting rubber (modified)
MN6T 3 Nut M6
MN6TFL 3 Nut, M6 flanged
MN4RNL 2 Nut, M4 nyloc (use original potentiometer and M4 setscrews)
157-19-02 1 Lever (13mm offset)
SP3L20D8.1H 2 Washer, 3L x 20D x 8.1H
WSP516 1 Washer, 5/16? spring
PART NO QUANTITY DESCRIPTION KIT 161

19. ACCELERATOR AND KICKDOWN CONTROLS (continued)
UNFN516 1 Nut, 5/16? UNF
50-19-04 2 Ball joint, M5 (689-394)
157-19-03 1 Rod, M5 x 50
MN5S 4 Nut, M5

20. POWER STEERING
Use original pressure feed pipe and bend to suit
ANR2485 1 Pipe, pump to steering box return
HJ58 1 Joiner, 5/8?
HC1625 3 Hose clip, 16-25

21. ELECTRICAL
0-629-24 1 Cable, starter to alternator (MOD)
CC16R 1 Cable clip, 16mm rubber (behind turbo)
MN8UFL 1 Nut M8 flanged (clip fixing)
MN8UFL 1 Nut, M8 flanged (earth cable to air-con brk)
161-21-01 1 Loom (use original EFI loom and extend as necessary)
CC25R 1 Cable clip, 23mm (fix loom to TPS bracket)
161-21-02 1 Cable, battery to starter
CC16R 1 Cable clip, 16mm rubber (rear cylinder head)
MS8UB12FL 1 Setscrew, M8 x 12 flanged
1066811 1 Switch, oil pressure
ERR7354 1 Sender, engine rpm (from V8)
MEK100160 1 Sender , temperature (from V8)
PV7B2119 1 Belt, 7PK x 2119 mm

22. AIR-CONDITIONING (optional)
164-22-04 1 Bracket, V8 AC compressor base bracket
MB10VB25FL 3 Setscrew, M10 x 25 flanged
MSTM8XM10 1 Stud, M8 x M10 (rear right hand comp fixing)
MS10VB35FL 1 Setscrew, M10 x 35 flanged
SP10L22D10.5H 1 Spacer, 10L x 22D x 10.5H (under pipe bracket)
157-22-01 1 Compressor assy (horizontal connections)
MB10VB125 2 Bolt, M10 x 125
WPLM10 2 Washer, M10
MN10VFL 2 Nut, M10 flanged
ERR7386 1 Arm, idler pulley adjuster ---------------------------
FS108251L 3 Setscrew, M8 x 25 Idler adjuster
ERR7298 1 Washer, inner
ERR7296 1 Pulley Idler adjuster
WJ110007L 1 Washer, outer assembly
FS110301 1 Setscrew, M10 x 30 ----------------------------------
PV4B840 1 Belt, 4PK x 840 mm
1400057M 1 Adapter No. 12 (bulkhead fitting)
2400036 1 ?O? ring
MS6TB20FL 1 Setscrew, M6 x 20 flanged
161-22-01 1 Hose assembly, suction No. 10 (2 x 45?, 11 ?? hose)
24610 2 ?O? ring, No. 10
161-22-02 1 Hose assembly, pressure No. 8 (1 x st, 44? hose, 8-10 joiner)
24608 1 ?O? ring, No. 8
CSC-22 1 Super clamp, 20-22
PART NO QUANTITY DESCRIPTION KIT 161

23. MISCELLANEOUS
UNCS515B12 1 Setscrew, 5/16? UNC x ?? long ------------------- Timing hole
WALM8 1 Washer, 5/16? aluminium --------------------------- plug
151-23-01 1 Breather hose, 5/8? ID X 45
HC1625 2 Hose clip, 16-25
70993507 1 Vacuum hose
HC1220 2 Hose clip, 12-20
161-23-01 1 Bracket, front ACE pump ---------------------------
58-21-07 4 Pin, spring 4.5mm x 20mm
MC8UB130 1 Capscrew, M8 x 130
SP36L18D8.5H 1 Spacer 36.2 long x 18 dia x 8,5 hole
MDH10VB30WH 2 Dome head, M10 x 30 with washer
1097574 1 Pulley, idler assy.76.2mm
652894 1 Pulley, idler assy 60mm
161-23-07 2 Spacer, 15.5 long with spigot, 25 dia
MS0VB40LHFL 2 Bolt, M10 x 40 large head flanged ---------------
161-23-02 1 Bracket, RHS ACE pump --------------------------- ACE pump
161-23-04 2 Spacer, 5mm bracket & fixings
MS12WB45 1 Setscrew, M12 x 45
MS12WB40 1 Setscrew, M12 x 40 (middle front)
MS12WB45TH 1 Setscrew, M12 x 40 thinhead ? 3mm off (top rear)
WPL12 3 Washer, M12 plain -----------------------------------
161-23-03 1 Plate, ACE mounting -------------------------------- ACE mounting
MS8UB20 2 Setscrew, M8 x 20 plate & fixings
MB8UB40 1 Bolt, M8 x 40
MB8UB50 1 Bolt, M8 x 50 ------------------------------------------
MB8UB100FL 1 Bolt, M8 x 100 flanged ------------------------------ ACE pump
MB8UB130FL 1 Bolt, M8 x 130 flanged fixings
MB8UB140FL 1 Bolt, M8 x 140 flanged ------------------------------
HJ58 1 Joiner, 5/8? (cut 2? off OE hose) ------------------ ACE pump
ANR3133 1 Hose, 5/8? (cut 3? off straight end) return hose
HC1625 5 Hose clip, 16-25 ---------------------------------------
STM8UB50 2 Stud, M8 x 50 (15-16-19) --------------------------- ACE pipes
SP20L20D8.5H 2 Spacer, 20L x 20D x 8.5H to oil pan
CC22MRO 1 Clip, 22mm oblong rubber (feed & return pipe to RHS sump)
CC23R 1 Clip, 23mm rubber (feed pipe to front sump)
MN8UFL 2 Nut, M8 flanged ---------------------------------------
HC1625 4 Hose clip, 16-25
161-23-08 1 Bracket, trans oil cooler LH
161-23-09 1 Bracket, trans oil cooler RH
MS8UB16FL 2 Setscrew, M8 x 16 flanged
MN8UFL 4 Nut, M8 flanged
MS5SB16FL 1 Setscrew, M5 x 16 flanged ------------------------- Oil cooler to
MS6TB16FL 1 Setscrew, M6 x 16 flanged ------------------------- brackets
Oil cooler pipe from transmission top connection
1 Pipe (modify original)
E4AD12 1 Coupling, ?? pipe
CBFT1212 1 Hose tail, ??
OH12B31 1 Oil hose, ?? x 31?
CBFT1212 1 Hose tail, ??
E4AD12 1 Coupling, ?? pipe
1 Pipe (modify original)
PART NO QUANTITY DESCRIPTION KIT 161

23. MISCELLANEOUS (continued)
Oil cooler pipe to transmission bottom connection
1 Pipe (modify original)
E4AD12 1 Coupling, ?? pipe
CBFT1212 1 Hose tail, ??
OH12B10 1 Oil hose, ?? x 10?
CBFT1212 1 Hose tail, ??
E4AD12 1 Coupling, ?? pipe
1 Pipe (modify original)
CSC22 4 Super clamp, 20-22
CC13RHD 2 Clip, 13mm heavy duty ----------------------------- Oil cooler pipes
MS8UB25FL 1 Setscrew, M8 x 25 flanged clamp to beam
WSP38 1 Nut, M8 flanged -------------------------------------- stiffener brk
140-21-04 1 Bracket (mod) -----------------------------------------
CC13RHD 2 Clip, 13mm heavy duty Oil cooler pipes
MS10UB30FL 1 Setscrew, M10 x 30 flanged support to front
MN10VL 1 Nut, M10 flanged ------------------------------------- engine mount brk
REB101340 2 Springs, front suspension
161-23-06 1 Parts list and fitting instructions