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carl J. Drumgoole (Carl_kps)
New Member Username: Carl_kps
Post Number: 9 Registered: 02-2003
| Posted on Tuesday, March 04, 2003 - 08:56 am: |
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How hard is it to change an Idler Pulley on a D2? It looks pretty easy but I guess I would ask first. |
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OLIVER CLOTHSOFF (Everythingleaks)
Member Username: Everythingleaks
Post Number: 240 Registered: 10-2002
| Posted on Tuesday, March 04, 2003 - 07:07 pm: |
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1. remove fan shroud top 2. remove fan 3. remove belt 4. remove pulley P.S. be sure to use the new style metal pulley to avoid future problems |
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Erik G. Burrows (Erik)
Member Username: Erik
Post Number: 178 Registered: 04-2002
| Posted on Wednesday, March 05, 2003 - 02:26 pm: |
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I belive one of my pulleys is making bad noises, but I don't know if it's because of wear on the pulley or the bearing. Do new pulleys come with bearings, or are they a seperate part? |
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Joe Still (Joedisco)
Member Username: Joedisco
Post Number: 57 Registered: 09-2002
| Posted on Wednesday, March 05, 2003 - 09:39 pm: |
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It'll be the bearing if it's the kind of noise you'd really notice. For your sake I hope it's the idler. I've never seen one for a DII but it is sure to come with a bearing in the assm. |
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Erik G. Burrows (Erik)
Member Username: Erik
Post Number: 180 Registered: 04-2002
| Posted on Wednesday, March 05, 2003 - 11:15 pm: |
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What do you mean, "For your sake I hope it's the idler"? As opposed to what? Actually the only symptoms I have noticed is a slight modulation in pitch of the general engine noise in sync with slight movement of both idler pulleys. |
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Erik G. Burrows (Erik)
Member Username: Erik
Post Number: 182 Registered: 04-2002
| Posted on Thursday, March 06, 2003 - 09:43 pm: |
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Well, I just replaced both idler pulleys along with the serpentine belt, and that odd 'modulation' went away completely. Maybe one or both of them did have bearings on the way out.
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Craig McLaughlin (Cmclaugh)
New Member Username: Cmclaugh
Post Number: 17 Registered: 06-2002
| Posted on Friday, March 07, 2003 - 01:25 am: |
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I have a 99 D2 and I am experiencing a similar hollow rubbing noise from the left front side of the engine. I've had the left side tensioner and pulley replaced but the noise remains. Does anyone know the LR part numbers for the updated idlers? There is only two of them correct? Things look pretty tight in there are they a pain in the butt to replace?
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Erik G. Burrows (Erik)
Member Username: Erik
Post Number: 183 Registered: 04-2002
| Posted on Friday, March 07, 2003 - 12:01 pm: |
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There are only two idler pulleys, the left-hand and right-hand side. I'd give you the part numbers off the boxes I got, but I don't know which came from which! Your dealer parts dept should be able to tell you, no problem. It is VERy tight in there, until you get the fan off. Then there's lots of room, and it's easy to get the task done. However, getting that damn fan off is a major pain! You need the special tools, which are really just very long, thin wrenches. I got a 'fan clutch wrench kit' from a local auto parts store which worked for me. It's the 39mm wrench you need, plus something to hold the fan pully. I used one of the other wrenches from the kit, and held the pulley by putting the 3"+ wrench over the pulley bolts. |
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OLIVER CLOTHSOFF (Everythingleaks)
Member Username: Everythingleaks
Post Number: 248 Registered: 10-2002
| Posted on Friday, March 07, 2003 - 06:32 pm: |
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The left hand pulley should already be a metal pulley from a old recall. The RIGHT hand pulley is what is giving you the noise and has been updated in the last couple months. The part # is PQR500060. P.S. yes the pulley comes as one piece = pulley, bearing, bolt |