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DiscoWeb Bulletin Board » Message Archives » 2003 Archives - Discovery Technical » Archive through May 30, 2003 » Looking for advice/tricks on Thermostat replacement « Previous Next »

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Jim H. (Victor_mature)
New Member
Username: Victor_mature

Post Number: 40
Registered: 02-2003
Posted on Thursday, May 29, 2003 - 01:42 pm:   Edit Post Delete Post Print Post

Replacing the thermostat on my '94 D1 and wondering if there's any advice out there?

Looks like the alternator needs to come out (no problem), anything else?

What's the risk factor in over-torquing the bolts and stripping out the aluminum? Standard or extra-touchy?

Advice? (please)

Thanks, Jim
 

Paul T. Schram (Paulschram)
Senior Member
Username: Paulschram

Post Number: 1555
Registered: 02-2002
Posted on Thursday, May 29, 2003 - 02:26 pm:   Edit Post Delete Post Print Post

Jim:
Pull the distributor cap up to give you some more room, don't remove the alternator.

Don't use too big a ratchet and you own't over-torque the bolts.

Buy a gasket and thermostat for a small block Chevrolet, I believe you want a temp range of about 160'F. You may have to drill a tiny hole where the original one had the jiggle pin to vent air.

Paul
 

Bill Howell (Billh13)
Member
Username: Billh13

Post Number: 61
Registered: 03-2003
Posted on Thursday, May 29, 2003 - 05:59 pm:   Edit Post Delete Post Print Post

The specs are for 88 degrees C. Accordind to my calc., that is about 192 F. I put a 195 F. degree thermostat in. Could not find one with hole for jiggle pin so I just put it in. Runs fine.

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