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DiscoWeb Bulletin Board » Message Archives » 2003 Archives - Discovery Technical » Archive through August 01, 2003 » Plywood Flooring for Mounting Gear in D2 Rear Cargo Area « Previous Next »

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Jamie (Rover_puppy)
Member
Username: Rover_puppy

Post Number: 89
Registered: 05-2003
Posted on Thursday, July 24, 2003 - 10:59 pm:   Edit Post Delete Post Print Post

I heard that some of you out there have come up with a great solution for mounting transit slide locks, Power Tank Brackets, and even bolting down extra tie downs WITHOUT drilling holes in rover.

From what I understand 1/2 to 3/4 in plywood has been used, with holes cut so that existing cargo tie down hooks can still be used, and that the plywood has been covered in carpet.

Sounds like an awesome solution for mounting gear, directly to the plywood, no drilling necessary into the floor or sides! And it can be taken in and out as needed? Awesome!

Is anyone who has done this willing to share plans?

Thanks! Jamie
 

One_Bad_Metro (Koby)
Senior Member
Username: Koby

Post Number: 456
Registered: 02-2002
Posted on Friday, July 25, 2003 - 02:34 am:   Edit Post Delete Post Print Post

Jaime-

Plans are very simple:

1/2" plywood will suffice.

Plan on an asymmetrical hexagonal shape that matches the border of the carpet in your rear cargo area. If you want to get fancy, you can follow the curve of the carpet around the backside of the rear wheel wells, but I did not do this.

Spray adhesive (3M 77 works well) will work to secure your carpet. My preference is for beige indoor-outdoor carpet.

you will need a 2" hole saw for the 4 factory cargo tie-downs.

Once you have decided on your organizational layout, it is very easy to mark the carpet with a Sharpie and drill the holes you will need to bolt (not screw) your accessories down.

You will also need to counter-sink the nuts so that they do not tear into the carpet once the plywood is laid down.

I am currently away from my vehicle but I will take pics of my setup once it is convenient.

http://www.expeditionexchange.com/grandcanyon/arizonavacation002.jpg
http://www.expeditionexchange.com/grandcanyon/arizonavacation003.jpg
 

Brian Dickens (Bri)
Senior Member
Username: Bri

Post Number: 531
Registered: 08-2002
Posted on Friday, July 25, 2003 - 08:10 am:   Edit Post Delete Post Print Post

I used 1/2" MDF and glued down carpet.

cargo1
cargo2
 

Jamie (Rover_puppy)
Member
Username: Rover_puppy

Post Number: 94
Registered: 05-2003
Posted on Saturday, July 26, 2003 - 12:50 am:   Edit Post Delete Post Print Post

Thanks so much!

I am going to take this thread over to my retired neighbor who does lots of wood work. I am pretty sure that he will be able to make the flooring for me.

This should give me a good start to getting oganized!! That is all just the coolest idea - I am extremely impressed by your solutions!!

Thanks again, Jamie

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