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83benz (83benz)
New Member
Username: 83benz

Post Number: 1
Registered: 08-2003
Posted on Tuesday, August 05, 2003 - 09:34 am:   Edit Post Delete Post Print Post

98 Discovery. Have the workshop manual.

I can find the fill plugs. They're near the top of the ball on the forward side, but no drain plugs?!

Do I have to take the wheels off? Are they on the forward or aft side of the swivel ball? Thanks.
 

Jeremy Katka (Jkatka)
Senior Member
Username: Jkatka

Post Number: 268
Registered: 02-2002
Posted on Tuesday, August 05, 2003 - 09:54 am:   Edit Post Delete Post Print Post

I believe they did not put the drain in from 97 on because LR moved to a 1 time application of grease rather then the oil that they used in earlier models. So if you want to lubricate the bearings you need to pull the wheel off and do about 3~5 hours (I think) of work tearing down the swivels and repacking the bearings with grease. You may also need to purchase a hubnut tool and a few extra seals. This is all covered in the shop manual.

JK
 

Will Cupp (W_cupp)
New Member
Username: W_cupp

Post Number: 20
Registered: 07-2003
Posted on Tuesday, August 05, 2003 - 11:04 am:   Edit Post Delete Post Print Post

3-5 hours is pushing it. After doing it once you can have one side tore down in 20 min. You will need the 2 1/16" hub nut tool. Call Rovers North and get the tool (about 15.00 or less)and they also have the grease packs (something like 10.00 each). Or you can just use gear oil. While you have it tore down repack your hub bearings and replace the grease seal (like 3.00 each side). It is not a hard job, but it can get messy with all the grease. Also it is a good idea to replace the snap rings, or "C" clips on the end of the outter axle.

Tools you may need:
13mm 12pt. socket for the brake caliper
hub nut tool
hammer
screwdriver
snap ring plyers
17mm socket for drive flange
loctite
 

83benz (83benz)
New Member
Username: 83benz

Post Number: 2
Registered: 08-2003
Posted on Tuesday, August 05, 2003 - 12:39 pm:   Edit Post Delete Post Print Post

Thanks for all the info. I'll plan on re-lubing when I replace the front brake rotors.
 

Blue (Blue)
Dweb Lounge Member
Username: Blue

Post Number: 240
Registered: 04-2003
Posted on Tuesday, August 05, 2003 - 01:09 pm:   Edit Post Delete Post Print Post

swivlbl.jpg
 

Blue (Blue)
Dweb Lounge Member
Username: Blue

Post Number: 241
Registered: 04-2003
Posted on Tuesday, August 05, 2003 - 01:14 pm:   Edit Post Delete Post Print Post

and that's your cv joint behind the silver curtain, not your bearings.

if you want to lubricate your cv, you have to drain & refill the swivel ball. if your 98 doesn't have the drain, you're out of luck. you can drill & tap a drain in there, though.
 

Chad Mayes (Cmayes)
Member
Username: Cmayes

Post Number: 87
Registered: 04-2003
Posted on Tuesday, August 05, 2003 - 01:38 pm:   Edit Post Delete Post Print Post

The filler-plug and drain-plug on my 95 are exactly as shown in pic above. The "square" nut that is used looks to be 13mm or 1/2". Is there a special socket to remove it or do people generally use an open end wrench?

Mine are on there super tight and I'd like to get the best "bite" that I can and figure a square socket might be best.

I know this subject has been beat to death, but is there a consensus on Grease vs. Gear oil vs. LR mixed stuff?

Thanks for the help.
 

Blue (Blue)
Dweb Lounge Member
Username: Blue

Post Number: 242
Registered: 04-2003
Posted on Tuesday, August 05, 2003 - 02:17 pm:   Edit Post Delete Post Print Post

grease is less likely to leak out of bad seals

gear oil is easy to change, especially if you have the drain plug

gear oil is easier in general, because you can run the same stuff in your diffs and swivs. Just buy a couple jugs of gear oil, and then proceed to fill your 3 diffs and 2 swivs. I run 85-140 in diffs & swivs. I change the swivs pretty frequently, and the grease that LR put in there was a pain in the ass to douche out of there. Now I just pull the fill & drain plugs, wait about 10 minutes, and refill.

If you don't have a drain plug, or if you're running grease that is too viscous to drain out, how can you check the condition of the lubricant? I frequently loosen the drain plug, let a little bit of gear oil come out, see that it's in fine condition, and then replace the drain plug and forgetaboutit.
 

Blue (Blue)
Dweb Lounge Member
Username: Blue

Post Number: 243
Registered: 04-2003
Posted on Tuesday, August 05, 2003 - 02:18 pm:   Edit Post Delete Post Print Post

oh, and I just used a 12-pt socket on the bolts. Mine weren't seized and came off fine. Maybe try spraying some anti-seize or wd-40 on there first, but be carefull about what you get inside the swiv housing (especially dirt & grit).
 

gp (Garrett)
Senior Member
Username: Garrett

Post Number: 2228
Registered: 10-2001
Posted on Wednesday, August 06, 2003 - 10:06 am:   Edit Post Delete Post Print Post

damn those are clean balls Blue. damn clean.
 

John W Petsch Jr (Jpetsch)
New Member
Username: Jpetsch

Post Number: 29
Registered: 04-2003
Posted on Wednesday, August 06, 2003 - 10:41 am:   Edit Post Delete Post Print Post

On this topic, I am noticing some leaking from this general area-95 D1. Any ideas on a fix? Replace oil with grease? There is quite a bit of oil on the driver-front side while the pass-front looks like Blue's photo above... My driveway has also been effected. Is there any product to add to the oil to avoid leakage? Any help would be greatly appreciated. Thank you all!!!!! John
 

gp (Garrett)
Senior Member
Username: Garrett

Post Number: 2231
Registered: 10-2001
Posted on Wednesday, August 06, 2003 - 10:54 am:   Edit Post Delete Post Print Post

i switched from oil to grease and have yet to leak a thing with about 90K on my '96. going to do the same on my '88 RRC soon. oil is leaking on the one side.
dealer also recommends switching to grease.
how do the balls look? any pitting?
 

John W Petsch Jr (Jpetsch)
New Member
Username: Jpetsch

Post Number: 31
Registered: 04-2003
Posted on Wednesday, August 06, 2003 - 10:59 am:   Edit Post Delete Post Print Post

No, the balls look fine. Is it just as simple as draining the oil thru the plug and refilling with grease? How do you know how much is enough grease? Thanks, jp
 

gp (Garrett)
Senior Member
Username: Garrett

Post Number: 2232
Registered: 10-2001
Posted on Wednesday, August 06, 2003 - 11:27 am:   Edit Post Delete Post Print Post

yes that simple. use the sight hole too.
 

Blue (Blue)
Dweb Lounge Member
Username: Blue

Post Number: 246
Registered: 04-2003
Posted on Wednesday, August 06, 2003 - 11:36 am:   Edit Post Delete Post Print Post

On this topic, I am noticing some leaking from this general area-95 D1. Any ideas on a fix?

replace the seal
 

John W Petsch Jr (Jpetsch)
New Member
Username: Jpetsch

Post Number: 32
Registered: 04-2003
Posted on Wednesday, August 06, 2003 - 01:41 pm:   Edit Post Delete Post Print Post

What type of grease and how much????

I do not think I am capable of replacing the seal......
 

gp (Garrett)
Senior Member
Username: Garrett

Post Number: 2234
Registered: 10-2001
Posted on Wednesday, August 06, 2003 - 02:02 pm:   Edit Post Delete Post Print Post

it is part #stc3435 and is $11 from www.roverconnection.com or call your local dealer if you are within short commute.
but don't neglect that seal around the swivel if it is actually what is causing the problem. might still leak if the seal is in poor enough condition and can make issues worse if left alone.
get two packages of the grease. one package per side.
 

John Lee (Johnlee)
Dweb Lounge Member
Username: Johnlee

Post Number: 321
Registered: 03-2003
Posted on Wednesday, August 06, 2003 - 03:24 pm:   Edit Post Delete Post Print Post

"The "square" nut that is used looks to be 13mm or 1/2". Is there a special socket to remove it or do people generally use an open end wrench?"

I've always used an adjustable wrench because I that's what I had handy. If you're looking for the exact socket to remove that square fastener, Snap-on makes "Double Square" sockets like so:

http://buy1.snapon.com/catalog/pro_det.asp?search=true&item_ID=2080&PartNo=f316& group_id=254&store=snapon-store&tool=all

It's hard to tell in that pic, but the Double Square socket is an eight-point socket is made up of two squares. I don't know what size that fill plug is, but for a mere $10 it might be worth it to get one of these sockets for one's tool box.


 

Blue (Blue)
Dweb Lounge Member
Username: Blue

Post Number: 247
Registered: 04-2003
Posted on Wednesday, August 06, 2003 - 03:47 pm:   Edit Post Delete Post Print Post

double square...cool
 

John Lee (Johnlee)
Dweb Lounge Member
Username: Johnlee

Post Number: 323
Registered: 03-2003
Posted on Thursday, August 07, 2003 - 10:41 am:   Edit Post Delete Post Print Post

The Snap-on guy came by again last night, and I ordered the 1/2" double square socket in 3/8" drive. We'll see how it does on that fill plug.

I measured the square on the fill plug, and it's definitely 1/2" and not 13mm.
 

Blue (Blue)
Dweb Lounge Member
Username: Blue

Post Number: 249
Registered: 04-2003
Posted on Thursday, August 07, 2003 - 11:28 am:   Edit Post Delete Post Print Post

John, you're a true sport, test-driving Snap-on tools for the rest of us. Just like a junkie volunteering to test a new shipment of Columbia's finest. I admire your courage and sacrifice. LOL
 

Chad Mayes (Cmayes)
Member
Username: Cmayes

Post Number: 90
Registered: 04-2003
Posted on Thursday, August 07, 2003 - 11:54 am:   Edit Post Delete Post Print Post

I always thought 1/2" and 13mm were the same?
 

gp (Garrett)
Senior Member
Username: Garrett

Post Number: 2241
Registered: 10-2001
Posted on Thursday, August 07, 2003 - 12:16 pm:   Edit Post Delete Post Print Post

sorta like Mary Kate and Ashley? sorry. :-)
 

Blue (Blue)
Dweb Lounge Member
Username: Blue

Post Number: 255
Registered: 04-2003
Posted on Thursday, August 07, 2003 - 12:20 pm:   Edit Post Delete Post Print Post

0.5" & 13mm are almost the same, kinda like grain alcohol and rubbing alcohol.
 

Phillip Perkinson (Rover4x4)
Senior Member
Username: Rover4x4

Post Number: 375
Registered: 02-2003
Posted on Thursday, August 07, 2003 - 02:19 pm:   Edit Post Delete Post Print Post

I wouldnt mine being a Snap On test pilot, anyone wanna sponser me
 

John Lee (Johnlee)
Dweb Lounge Member
Username: Johnlee

Post Number: 326
Registered: 03-2003
Posted on Thursday, August 07, 2003 - 03:25 pm:   Edit Post Delete Post Print Post

Phillip,

I'll say the same thing to you here that I said when you asked for free DiscoWeb stickers. Try buying the things you want. Don't beg for them. Don't borrow them. Don't steal them. Buy them.

Get a job. Make some money. Spend that money you worked hard to earn on the things you want. If you want something you can't afford, just go without it. As you get older and wiser, you will find that this simple formula will take you farther and be more enriching than begging, borrowing, or stealing.



 

Peter Matusov (Pmatusov)
Senior Member
Username: Pmatusov

Post Number: 975
Registered: 09-2002
Posted on Thursday, August 07, 2003 - 04:20 pm:   Edit Post Delete Post Print Post

I am not so sure about stealing, John. There are some outstanding careers on everyone's display :-)
 

dareDVL (Daredvl)
Member
Username: Daredvl

Post Number: 65
Registered: 03-2003
Posted on Thursday, August 07, 2003 - 05:43 pm:   Edit Post Delete Post Print Post

Geesh, the square plug comes off just fine with an open-end wrench. You don't need a special socket! :-)
 

Phillip Perkinson (Rover4x4)
Senior Member
Username: Rover4x4

Post Number: 376
Registered: 02-2003
Posted on Thursday, August 07, 2003 - 08:50 pm:   Edit Post Delete Post Print Post

I was only kidding when I made the previous post, so dont bust my balls. As for the stickers o well. I have a job but dont make enough $$ to afford a box full of snap on tools or make many mods on my truck, none the less everything I have I got it fair without f****** anyone over or breaking any laws. As far as getting $$ stuff, I have the approach to get the best availible pay now or pay later. No cheaping it here
 

Shawn McKenzie (Shawn)
Member
Username: Shawn

Post Number: 101
Registered: 10-2002
Posted on Friday, August 08, 2003 - 05:09 pm:   Edit Post Delete Post Print Post

Blue,

Thanks for posting that picture. I was all mixed up on what each bolt was.
 

ken nishikawa (Scubaman99)
Member
Username: Scubaman99

Post Number: 55
Registered: 06-2002
Posted on Friday, August 08, 2003 - 05:33 pm:   Edit Post Delete Post Print Post

Million dollar question...

ive got a 95 with aprox 125K... ive NEVER seen / noticed my swivels leaking... nor have they ever complained in any way (god i hope im not jinx'ing my self)

anyway, so is "swivel ball" maintenence a "if it aint broke, dont fix it" deal... should i be totally happy that they seem to be happy or should i start dumping and refilling them on a regular basis???

 

Blue (Blue)
Dweb Lounge Member
Username: Blue

Post Number: 267
Registered: 04-2003
Posted on Friday, August 08, 2003 - 05:38 pm:   Edit Post Delete Post Print Post

You should take a look in there and see if the grease/oil is milky (indicating water contamination). Changing it out can only be good, not bad. However, if grease is in there now and treating you right, then just renew the grease.
 

John Lee (Johnlee)
Dweb Lounge Member
Username: Johnlee

Post Number: 352
Registered: 03-2003
Posted on Wednesday, August 13, 2003 - 11:17 pm:   Edit Post Delete Post Print Post

The Snap-on guy delivered the 1/2" Double Square socket this afternoon. This one:

http://buy1.snapon.com/catalog/pro_det.asp?search=true&item_ID=2080&PartNo=f316& group_id=254&store=snapon-store&tool=all

The F316 is different from the one pictured in that link and it totally exceeded my expectations. It's an eight-point socket, but I was expecting two perfect squares like the socket in that pic. It's not. It's an eight-point socket with a Flank Drive profile that drives the fastener on the flats rather than the points. It fits the fill plug perfectly. I'm very pleased.

If you want the perfect tool for removing your fill plugs and torque wrenching them down properly, this is it.


 

michael burt (Mikeyb)
Senior Member
Username: Mikeyb

Post Number: 423
Registered: 03-2002
Posted on Thursday, August 14, 2003 - 12:15 am:   Edit Post Delete Post Print Post

face it john, you might as well go ahead and drive that snap-on truck a few days a week. at the very least, it will support your habit...;)

mike
 

John Lee (Johnlee)
Dweb Lounge Member
Username: Johnlee

Post Number: 355
Registered: 03-2003
Posted on Thursday, August 14, 2003 - 11:00 am:   Edit Post Delete Post Print Post

Actually, that's been offered to me. Our Snap-on guy owns multiple trucks and he wanted me to sell tools for him a few days a week. I declined but was flattered by the offer. One of these days EE will have a Snap-on franchise of its own.


 

Blue (Blue)
Dweb Lounge Member
Username: Blue

Post Number: 315
Registered: 04-2003
Posted on Thursday, August 14, 2003 - 11:20 am:   Edit Post Delete Post Print Post

cool, how about some macro action?
 

John Lee (Johnlee)
Dweb Lounge Member
Username: Johnlee

Post Number: 357
Registered: 03-2003
Posted on Thursday, August 14, 2003 - 11:25 am:   Edit Post Delete Post Print Post

Ho has the camera today. When I get the camera back, I'll snap some macro pics for y'all. This socket is bad ass.


 

Blue (Blue)
Dweb Lounge Member
Username: Blue

Post Number: 319
Registered: 04-2003
Posted on Thursday, August 14, 2003 - 01:01 pm:   Edit Post Delete Post Print Post

oh, is Ho off snapping pics of hockey stars again?
 

John Lee (Johnlee)
Dweb Lounge Member
Username: Johnlee

Post Number: 375
Registered: 03-2003
Posted on Monday, August 18, 2003 - 11:38 am:   Edit Post Delete Post Print Post

OK, here are some pics of the Double Square 1/2" socket.

Here's the socket from the side:

http://www.expeditionexchange.com/snap-on/DSC06476.jpg

The socket has the typical raised points and radiused flats that the Snap-on Flank Drive sockets have. Here's a top view of the socket:

http://www.expeditionexchange.com/snap-on/DSC06473.jpg

Those four dark spots inside the socket are from the points on my swivel ball fill plug. This socket fits perfectly on the fill plug.



 

Bill Howell (Billh13)
Member
Username: Billh13

Post Number: 154
Registered: 03-2003
Posted on Tuesday, August 19, 2003 - 08:53 pm:   Edit Post Delete Post Print Post

I got a question. Is the CV grease from the local parts store ok to use? Has anybody tried it?
 

Bill Howell (Billh13)
Member
Username: Billh13

Post Number: 157
Registered: 03-2003
Posted on Thursday, August 21, 2003 - 09:57 am:   Edit Post Delete Post Print Post

Thanks so much for answering my question. NOT!!!
 

Curtis N (Curtis)
Dweb Lounge Member
Username: Curtis

Post Number: 631
Registered: 05-2002
Posted on Thursday, August 21, 2003 - 02:15 pm:   Edit Post Delete Post Print Post

Bill - I must have missed something. Is the fact that you posted a question enough to justify your thinking that you are owed an answer? Maybe you did not give enough info. Maybe others were too busy. Who knows? It might be more tactful to bump the post to the top rather than coming off like you are entitled to an answer.

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