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DiscoWeb Bulletin Board » Message Archives » 2003 Archives - Discovery Technical » Archive through August 23, 2003 » Installing CD player in D1 Glovebox - Help! « Previous Next »

Author Message
 

Mike Bauer (Mikeb)
Member
Username: Mikeb

Post Number: 73
Registered: 02-2003
Posted on Friday, August 15, 2003 - 11:41 am:   Edit Post Delete Post Print Post

I've finally decided to install my CD player in my glovebox of my D1. I cut out the bottom and back portions of the glovebox to make room for the CD player. I need suggestions on how to make brackets to hold the CD player in place. The old brackets are too short (need to be about 2 to 3" taller). I was going to mount one side of the CD player to the left hand portion of the glovebox, but the glovebox gets narrower as it goes back so the CD player will not mount properly.

Thanks in advance,
Mike B.

Glovebox Cutout
Glovebox Cutout Rear View
 

Mike Bauer (Mikeb)
Member
Username: Mikeb

Post Number: 74
Registered: 02-2003
Posted on Friday, August 15, 2003 - 11:44 am:   Edit Post Delete Post Print Post

Here is a picture of how I think the CD player should be mounted.

Thanks,
Mike B.
Proposed CD mounting location
 

Jerry (Discovery1)
New Member
Username: Discovery1

Post Number: 32
Registered: 10-2002
Posted on Friday, August 15, 2003 - 11:51 am:   Edit Post Delete Post Print Post

Hi:

I suggest using 3m velcro. It works perfectly and will cause any issues with skipping. I used it to mount a DVD player in my disco 1. Or you could go to a Home Depot and get some L brackets...
 

Mike Bauer (Mikeb)
Member
Username: Mikeb

Post Number: 76
Registered: 02-2003
Posted on Friday, August 15, 2003 - 09:29 pm:   Edit Post Delete Post Print Post

Jerry:

Good suggestion. I found a 7" x 4" tieplate (part no 044315833205) for $.95 each at Home Depot. I've already bent the bracket to fit. I'll cut down the bracket in the morning and do a test fit. I think this will work fine.

Thanks,
Mike B.
Bracket - Unbent
Bracket Bent
 

Mike Bauer (Mikeb)
Member
Username: Mikeb

Post Number: 77
Registered: 02-2003
Posted on Friday, August 15, 2003 - 09:31 pm:   Edit Post Delete Post Print Post

I'll probably paint the brackets black to make the installation neater. How hard is it to paint galvanized metal?

Thanks,
Mike B.
 

Mike Bauer (Mikeb)
Member
Username: Mikeb

Post Number: 78
Registered: 02-2003
Posted on Sunday, August 17, 2003 - 05:57 pm:   Edit Post Delete Post Print Post

Here are pictures of the bracket templates that I made.
Bracket Template 1
Bracket Template2

Here are pictures of what the final brackets looked like:
Actual Brackets

Brackets Installed:
Brackets Installed

Side access holes (to attach the screws on the left-hand side):
Side Access Holes

CD Player Installed:
CD Player Installed

Glovebox Reinstalled:
All Done!
 

Mike Bauer (Mikeb)
Member
Username: Mikeb

Post Number: 79
Registered: 02-2003
Posted on Sunday, August 17, 2003 - 06:14 pm:   Edit Post Delete Post Print Post

Don't laugh too hard, but this project took me about 16 hours to complete. It took a lot of trial and error to get the brackets designed just right. There is less space behind the glovebox and I thought there would be.

There are three pre-drilled holes in the CD player (2 up high and one towards the back and down low). The stock brackets mount using one upper hole and one lower hole. I decided to use the two upper holes.

In a small tribute to Henry Ford (He invented the oblong hole!), I cut a slot in the rear of the bracket for the rear mounting screw. This allowed me to adjust the angle of the CD player up and down until I was satisfied with the mounting angle.

I used 4 - #8 x 3/4" stainless screws to mount the brackets in the glovebox. The only surprise that I encountered is that the hinges for the glovebox ran up under where I drilled the holes to mount the CD brackets. I found it tricky trying to drill through steel without punching through the soft plastic underneath.

Hopefully, the pictures and information presented here will make it easier for anyone else who decides to make this modification to their D1.

Thanks,
Mike B.
mike (at) (discocrazy) (dot) (org)
 

Dean Brown (Deanbrown3d)
Senior Member
Username: Deanbrown3d

Post Number: 738
Registered: 02-2002
Posted on Monday, August 18, 2003 - 08:27 am:   Edit Post Delete Post Print Post

Maybe Ho can put this in the tech section?
 

Jamie (Rover_puppy)
Member
Username: Rover_puppy

Post Number: 161
Registered: 05-2003
Posted on Monday, August 18, 2003 - 08:40 am:   Edit Post Delete Post Print Post

Wow, that looks really great. I am AWED...

I can't believe the ideas you guys come up with and then are ABLE TO MAKE THEM!!

Mike, I just might have to come over there and have you move my CD player to glove box!!

Congratulations!! :-) Jamie
 

Chris Nuzum (Cnuzum)
New Member
Username: Cnuzum

Post Number: 31
Registered: 02-2003
Posted on Monday, August 18, 2003 - 12:24 pm:   Edit Post Delete Post Print Post

What am I missing? I tried to remove my glove box, but the only screws I see are the 4 directly attached to the bottom of the glove box. I unscrewed those. Are there more screws, pins, ect. that I'm missing? thanks.

Chris
 

Chris Nuzum (Cnuzum)
New Member
Username: Cnuzum

Post Number: 32
Registered: 02-2003
Posted on Monday, August 18, 2003 - 12:29 pm:   Edit Post Delete Post Print Post

Nevermind, figured it out.
 

Brent Fox (Bfox)
Member
Username: Bfox

Post Number: 93
Registered: 10-2002
Posted on Monday, August 18, 2003 - 04:20 pm:   Edit Post Delete Post Print Post

Hey Mike & Jamie
I poured about 1/2 gallon of water out of my CD player this weekend. The worst part is that I had mine in "quick release" where I could remove it with just a few wing nuts. I never thought the water would be that deep. My carpet and padding should be dry by October.

P.S. Chris Nuzum is completely resonsible for this!
 

Jack Edwards (Olered)
Senior Member
Username: Olered

Post Number: 401
Registered: 04-2002
Posted on Monday, August 18, 2003 - 04:36 pm:   Edit Post Delete Post Print Post

Let's hear about wiring. Did you simply splice in longer wiring or what?
Thanks
 

Chris Nuzum (Cnuzum)
New Member
Username: Cnuzum

Post Number: 33
Registered: 02-2003
Posted on Monday, August 18, 2003 - 04:55 pm:   Edit Post Delete Post Print Post

Sorry about that Brent! I;m moving mine up to the glove box as we speak. I;ll bring over some Guinness for when we put the carpet back in, deal?
 

Chris Nuzum (Cnuzum)
New Member
Username: Cnuzum

Post Number: 34
Registered: 02-2003
Posted on Monday, August 18, 2003 - 05:59 pm:   Edit Post Delete Post Print Post

Jack, as far as the wiring is concerned, All you have to do is undo the zip ties under the seat that hold the changer wires and then pull up the carpet ( unscrew the door well trim piece and the bottom cover of your seat base) and undo those zip ties as well. They only go up till the wires start going vertical to go up under the dash. From there its only a matter of rolling the extra wire up and plugging everything in. Pretty simple work, just time consuming.
 

Chris Nuzum (Cnuzum)
New Member
Username: Cnuzum

Post Number: 35
Registered: 02-2003
Posted on Monday, August 18, 2003 - 06:02 pm:   Edit Post Delete Post Print Post

Mike, did you screw each of the support brackets into the sides of the glove box? or did you screw them into the bottom?
 

Mike Bauer (Mikeb)
Member
Username: Mikeb

Post Number: 82
Registered: 02-2003
Posted on Monday, August 18, 2003 - 09:45 pm:   Edit Post Delete Post Print Post

The wiring is a piece of cake. The wiring for the CD player starts up under the dash and then runs down under the carpet along the transmission tunnel to the seat. Pull up the carpet on the front passenger side and you will see what I mean. I undid the zip ties and coiled the CD wires up under the dash (since the cable is now much longer than I need!). No cutting or splicing required!

I screwed the supports into the bottom of the glovebox. The sides are not square, so mounting would have been harder in my opinion. I used #8 x 3/4 stainless screws.

Thanks,
Mike B.

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