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DiscoWeb Bulletin Board » Message Archives » 2003 Archives - Discovery Technical » Archive through August 23, 2003 » Don't want to beat a dead horse, but I have a winch question. « Previous Next »

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Aaron Richardet (Draaronr)
Member
Username: Draaronr

Post Number: 236
Registered: 09-2002
Posted on Tuesday, August 19, 2003 - 08:13 pm:   Edit Post Delete Post Print Post

I am now wanting to make a winch purchase and wanted to get recommendations. Like which brand, what size should i get, which models, I have looked at Warns and Milemarkers, not sure what makes one worth so much more than the other. Also is there a limit due to the bumper, such as ARB or would I have to go custom, Also is bigger better ie the 12000 over the 9000 or is it overkill, thanks.
 

Peter J Blatt (Peteb)
Member
Username: Peteb

Post Number: 212
Registered: 10-2002
Posted on Tuesday, August 19, 2003 - 08:49 pm:   Edit Post Delete Post Print Post

If you look at elec winches, the biggest differance btwn warn and mile marker is the pull rating, the warn pulls much more per drum wrap compared to the mm, i have an 8k winch on the D1 and there have been several times that i have had to run the line through a snatch block to pull myself out, i am now ordering a warn m12ooo winch, tired of running out of line and needing to use a strap to extend back to myself, so go big and dont stall that 8-9k winch out too much or you might let out the majic smoke!!!
Look up www.gowarn.com, and see what you can find! and i believe that most winch bumpers will hold the warn 12k, they do however weigh 135 lbs, so if you have stock springs you may want some OMEs or something!
you may want to look at rovertym's slimline blade! a great bumper if you like the look!
click on my name, and a pic of the ole truck with slimline.
Peter
 

Steve Rupp (Steve_rupp)
Member
Username: Steve_rupp

Post Number: 45
Registered: 03-2003
Posted on Tuesday, August 19, 2003 - 09:58 pm:   Edit Post Delete Post Print Post

Personally, I am not too fond of electric winches. I had a HD9000i warn and smoked it twice. Very costly moters too. I now have a MM9000. I really like the hydraulic idea. They are great for long pulls. The only problem is that you need to run the motor in order for them to run. However with an elec winch, you won't be able to winch very long with the engine off anyway. One problem with the MM on a disco is that the stock pump does not produce enough psi for it to work up to its potential. This is fairly easy to fix. About $400 with a new pump, relief valve and some plumbing and it operates like a 12000 lb winch. So far the MM has been very reliable for me.
 

Dean Brown (Deanbrown3d)
Senior Member
Username: Deanbrown3d

Post Number: 744
Registered: 02-2002
Posted on Tuesday, August 19, 2003 - 10:27 pm:   Edit Post Delete Post Print Post

Steve
The D2 PS pump IS up to rated pressure of 1500psi, unlike the D1.

Dean
 

Al Oliveira (Offroaddisco)
Senior Member
Username: Offroaddisco

Post Number: 1520
Registered: 04-2002
Posted on Tuesday, August 19, 2003 - 10:53 pm:   Edit Post Delete Post Print Post

Dean, do you happen to know about the ACE pump? Just thinking down the road when I remove ACE and if I move out of the electric winch.
 

Dean Brown (Deanbrown3d)
Senior Member
Username: Deanbrown3d

Post Number: 746
Registered: 02-2002
Posted on Wednesday, August 20, 2003 - 06:32 am:   Edit Post Delete Post Print Post

Al, no I don't know any more than what steve wrote. Kinda shame to loose the ACE though.

I heard theres an electric/hydraulic winch (I think MM but not sure, ask Peter Blatt) which means you get the hydraulics running from a motor powered by an alternator/generator, but you can fall back on the battery if you stall. This way the electrics are not exposed and it may work well when submersed.

On the D2 so far I am delighted with the (PAS) MM, power aplenty (I have the 12K), and although its VERY slow it sure beats digging! And a small bonus is that its almost silent.

Dean
 

Frank Rafka (Mongosd2)
Dweb Lounge Member
Username: Mongosd2

Post Number: 88
Registered: 02-2003
Posted on Wednesday, August 20, 2003 - 08:16 am:   Edit Post Delete Post Print Post

Hey Guys,
the problem (if you can call it that) is the GPM is very low off the PS pump, meaning the winch has a VERY SLOW line speed (right Dean). As for running a separate 12 volt pump (hydraulic power unit) to drive a MM, the duty cycle for most small units is about 1 minute and the GPM ranges from 1.2 to 1.8 GPM. So you can get the PSI you need (pulling power) but the line speed would be incredible slow, (slower than yours Dean). AND, you can't run the pump for longer than a minute without letting it COOL for 3 to 5 minutes. I'm having a bracket made for a AGR power steering pump (3.5GPM, 1500PSI) to mount it where the ACE pump lives...Right now I have a ACE pump (with a pressure relief valve) to drive winch, the PSI is a little low (1200PSI at 2500rpm) but GPM is about 2.2GPM at that rpm. The problem with this set-up is I have to rev the motor...
 

Rob Davison (Nosivad_bor)
Dweb Lounge Member
Username: Nosivad_bor

Post Number: 790
Registered: 02-2003
Posted on Wednesday, August 20, 2003 - 09:31 am:   Edit Post Delete Post Print Post

worm drive ramsey RE12000 and forgetabout it.

 

Max Thomason (Lrmax)
Member
Username: Lrmax

Post Number: 221
Registered: 11-2002
Posted on Wednesday, August 20, 2003 - 09:40 am:   Edit Post Delete Post Print Post

I have a Warn 12000 and it works. I haven't had any trouble and it can pull me out of anything. It is very reliable and I've never needed to use a snatch block for self recovery (although a snatch block is still needed for other tasks).

On the other hand, I have seen a brand new Warn 8000 seize up after only 45 seconds of use.

Max T.
I suck at wheelin' so my winch gets used!
 

Mike Rupp (Mike_rupp)
Senior Member
Username: Mike_rupp

Post Number: 254
Registered: 02-2002
Posted on Wednesday, August 20, 2003 - 11:32 am:   Edit Post Delete Post Print Post

While I have the MM, if I were to do it over again I'd probably get the RE12000. Its got a strong gearbox and should be geared so it can be run for a while without overheating.

Setting up the MM correctly has been a pain in the rear. After sourcing all of the various fittings and new hoses, pump and relief valve, the job wasn't finished. It turned out that pressure setting on the relief valve was set too low. At low speeds the steering was awful, there wasn't enough pressure to even turn the wheel when the car wasn't in park. I've messed around with the relief valve to get the steering problems sorted out, but now the concern is that the relief valve could be set too high and might blow out the already weak steering box.

Now I've got to get to the mud to see how this thing pulls.
 

Frank Rafka (Mongosd2)
Dweb Lounge Member
Username: Mongosd2

Post Number: 89
Registered: 02-2003
Posted on Wednesday, August 20, 2003 - 11:44 am:   Edit Post Delete Post Print Post

Mike,D1 or D2?
 

Mike Rupp (Mike_rupp)
Senior Member
Username: Mike_rupp

Post Number: 255
Registered: 02-2002
Posted on Wednesday, August 20, 2003 - 11:52 am:   Edit Post Delete Post Print Post

Sorry, D1.
 

Frank Rafka (Mongosd2)
Dweb Lounge Member
Username: Mongosd2

Post Number: 90
Registered: 02-2003
Posted on Wednesday, August 20, 2003 - 12:05 pm:   Edit Post Delete Post Print Post

I'm pretty sure that both the D1 and D2 power steering systems are only rated to 900psi. You need to watch to make sure that you blow out the seals on the steering box...

cheers
frank
 

Mike Rupp (Mike_rupp)
Senior Member
Username: Mike_rupp

Post Number: 256
Registered: 02-2002
Posted on Wednesday, August 20, 2003 - 12:16 pm:   Edit Post Delete Post Print Post

The internal relief in the stock pump is set at 1100psi.

"You need to watch to make sure that you blow out the seals on the steering box..."

Are you advocating blowing out the box? Just kidding!


 

Frank Rafka (Mongosd2)
Dweb Lounge Member
Username: Mongosd2

Post Number: 91
Registered: 02-2003
Posted on Wednesday, August 20, 2003 - 12:20 pm:   Edit Post Delete Post Print Post

i thought i read that it was 900psi, but that would be for a d2, not sure and i don't have a shop manual with me...they'll probably start leaking now anyways...

cheers
 

Mike Rupp (Mike_rupp)
Senior Member
Username: Mike_rupp

Post Number: 257
Registered: 02-2002
Posted on Wednesday, August 20, 2003 - 12:36 pm:   Edit Post Delete Post Print Post

I'm confused as well, Dean mentioned above that the D2 pump is rated at 1500 psi.
 

Dean Brown (Deanbrown3d)
Senior Member
Username: Deanbrown3d

Post Number: 750
Registered: 02-2002
Posted on Wednesday, August 20, 2003 - 12:41 pm:   Edit Post Delete Post Print Post

The shop manual for the D2 states it should achieve 1500 psi at idle.
 

Frank Rafka (Mongosd2)
Dweb Lounge Member
Username: Mongosd2

Post Number: 92
Registered: 02-2003
Posted on Wednesday, August 20, 2003 - 01:14 pm:   Edit Post Delete Post Print Post

Really, maybe I was looking at the wrong thing...what's the gpm?

frank
 

Brent (Silly_me)
Member
Username: Silly_me

Post Number: 59
Registered: 07-2003
Posted on Wednesday, August 20, 2003 - 01:27 pm:   Edit Post Delete Post Print Post

I have a question, there is an article I read on a UK 3.5 petrol V8 discovery that the owner runs his hydruallic winch pump off of the gearbox power take-off shaft. It's a manual trans truck, so I'm not sure if the US spec manuals or autos have such a thing....just a thought.

BTW, it's says he's running a relief valve and his system is pumping 250bar.
 

Bill Bettridge (Billb)
Dweb Lounge Member
Username: Billb

Post Number: 972
Registered: 02-2002
Posted on Wednesday, August 20, 2003 - 03:10 pm:   Edit Post Delete Post Print Post

250 bar = 3750 psi- that's getting up there. I didn't think the MM hydraulic motors were rated to that pressure.

Yes, you could run a hydraulic pump off the PTO on the Tcase -lots of money to do so though :-)

Bill
 

Frank Rafka (Mongosd2)
Dweb Lounge Member
Username: Mongosd2

Post Number: 93
Registered: 02-2003
Posted on Wednesday, August 20, 2003 - 03:23 pm:   Edit Post Delete Post Print Post

MM tech support will tell that the winch is rated to 1800psi...Bill's right, it's $$$$ for the t-case pto system...

cheers
 

Sandy Grice (Apg)
New Member
Username: Apg

Post Number: 17
Registered: 02-2003
Posted on Wednesday, August 20, 2003 - 04:42 pm:   Edit Post Delete Post Print Post

I also investigated the PTO route...I've seen PTOs listed in Craddock's and other adverts in UK LR mags...*supposedly* the bolt circle diameter on the LT-230 t-case is the same as on Series vehicles.

The chief problem I see with the PTO route is you lose the PTO and winch when you step on the clutch. There are times I want to have the winch moving but not the wheels....

Northern Hydraulics and other such handyman stores have a separate, belt-driven, 4 GPM, 2,000+ psi pump for just over a c-note. Of course, you have the whole plumbing issue plus another belt to deal with.

Still haven't gotten around to installing the MM E12000...maybe this weekend....
 

Mike Rupp (Mike_rupp)
Senior Member
Username: Mike_rupp

Post Number: 259
Registered: 02-2002
Posted on Wednesday, August 20, 2003 - 05:51 pm:   Edit Post Delete Post Print Post

From what I understand, the way that the PTO system is operated is that you have the transmission in gear, and the transfer case in neutral.

Michel Findlay has this system & posts occasionally. His system pulls well enough to rip the winch out of the winch tray.

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