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Jonathan Vaught (Gravelpup)
New Member Username: Gravelpup
Post Number: 2 Registered: 08-2003
| Posted on Thursday, August 21, 2003 - 09:31 am: |
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My '95 Disco (130k miles) was showing a strange overheating pattern. I could drive it downtown, stop 'n' go, full AC, summertime in South Carolina, for 20 minutes, and the temp would not budge over halfway. After that, it would climb slowly up to red and sit there unless I cranked up the heater. I replaced the thermostat, checked the fan clutch, and found it spun pretty freely when the engine was overheated. So I replaced the clutch with a new one from xks.com, ~$200. I took the Disco out for a day of errands with the wife. The fan clutch seemed to be working for the most part -- the gauge still read hotter than I'd like, but it stayed within the white arc and would cool down some when moving. I could hear the fan whooshing when it was engaged. Since that day, though, it's gone back to its old tricks. The fan once again turns freely when the engine is hot. I'm assuming the new one I got is defective also. Is that common? |
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Will Weatherford (Wweatherford)
On Probation Username: Wweatherford
Post Number: 81 Registered: 02-2003
| Posted on Thursday, August 21, 2003 - 10:53 am: |
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Jon - So you already replaced the fan clutch...it may not be the culprit...how is your coolant level (after t-stat change-out)? With the '95 ('96 and earlier), it was equipped with a faulty designed coolant expansion tank (BLACK)...recall was done by LR, due to the plastic seam splitting and leaking hot, expanding coolant steam, letting in air during cooling cycle, which would create air pockets in the cooling system. New tanks are CLEAR. Next item may be blocked radiator - a common problem...get it rodded, not flushed at a local shop. Lots of buildup in our rads over the years... Next item may be if you are loosing coolant into combustion, either by head gaskets, valley pan (intake) gasket or worse, cracked cylinder sleeves... Plenty of discussions on overheating discos in the archives. Some folks consider doing away with the clutch fan all together and installing/adapting an electric fan. You get back quite a bit of horsepower by removing that fan (@10hp). I am getting ready to do this - set it at @180F to come on. Summit Racing has one which some have used (Mustang 5.0L Flex-o-lite fan) http://store.summitracing.com/default.asp?target=/main.asp&ms=64 I offer all this cuz, man, I've been there, done that! Let us know how you do... Ciao, W2 99D1 |
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Jonathan Vaught (Gravelpup)
New Member Username: Gravelpup
Post Number: 3 Registered: 08-2003
| Posted on Thursday, August 21, 2003 - 01:11 pm: |
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With the '95 ('96 and earlier), it was equipped with a faulty designed coolant expansion tank (BLACK)...recall was done by LR, due to the plastic seam splitting and leaking hot, expanding coolant steam, letting in air during cooling cycle, which would create air pockets in the cooling system. New tanks are CLEAR. Interesting. Mine has the black tank. It does lose a little coolant (which I've never really questioned, British vehicle and all) and I can hear air in the system sometimes when I shut off the engine. I've never heard about that recall. Should the dealer replace the tank gratis? I do believe the new fan clutch is faulty though, it's too easy to turn when hot and I can never hear it running (I do hear it running briefly when the engine is still cold). I had a fan clutch seize on a previous car and remember the whooshing noise well. |
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Bill Bettridge (Billb)
Dweb Lounge Member Username: Billb
Post Number: 978 Registered: 02-2002
| Posted on Thursday, August 21, 2003 - 01:19 pm: |
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If the clutch still spins freely when hot - it's bad...period. Have XKS replace it. Since you still have some overheating issues - don't even consider the conversion to an electric fan as you cannot come close to the CFM draw of an engine driven unit. If radiator is original - it could be clogged partially at 130K miles. Replacing the thermostat, or at least checking it would help. Bill |
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Peter Matusov (Pmatusov)
Senior Member Username: Pmatusov
Post Number: 1021 Registered: 09-2002
| Posted on Thursday, August 21, 2003 - 01:26 pm: |
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Will, you'll regret replacing stock setup with electric fans. BTDT. |
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Will Weatherford (Wweatherford)
On Probation Username: Wweatherford
Post Number: 82 Registered: 02-2003
| Posted on Thursday, August 21, 2003 - 01:56 pm: |
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Peter - I understood that to be an acceptable upgrade.... do you have some history on this, I really would appreciate any thoughts!!! Thanks, W2 |
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CALM (Gumarcel)
Senior Member Username: Gumarcel
Post Number: 928 Registered: 11-2002
| Posted on Thursday, August 21, 2003 - 02:23 pm: |
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The fan clutch to a 97 chevrolet 4.3 fits the Disco. |
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Peter Matusov (Pmatusov)
Senior Member Username: Pmatusov
Post Number: 1022 Registered: 09-2002
| Posted on Thursday, August 21, 2003 - 03:22 pm: |
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Will, shortly after I bought my 89 RRC, the fan clutch seized and, since the shroud was missing and fan had two missing blades, I decided to discard this stuff and put a monster of an electric fan in. Some time later, I was driving with a 1900 cfm 16" fan and a 700cfm 11" fan working together with auxilliary pusher fans, and the temperature kept creeping up. Finally, I got rid of both electrics, and put in the stock fan, clutch, and shroud, and temperature went back to normal. Perrone Ford warned me of this coming; also, I had prior negative experience with a jeep, but hoped the RRC's engine was small enough to be able to live with electrics. |
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Jonathan Vaught (Gravelpup)
New Member Username: Gravelpup
Post Number: 4 Registered: 08-2003
| Posted on Friday, August 22, 2003 - 08:26 am: |
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...recall was done by LR, due to the plastic seam splitting and leaking hot, expanding coolant steam, letting in air during cooling cycle, which would create air pockets in the cooling system. New tanks are CLEAR. Anyone have a link to more info about this recall? I haven't been able to find it anywhere else online... probably will call the dealer about it today though. Thanks. |
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Will Weatherford (Wweatherford)
On Probation Username: Wweatherford
Post Number: 84 Registered: 02-2003
| Posted on Friday, August 22, 2003 - 09:30 am: |
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Jon - Maybe not a recall...I oppolgize if I misspoke...I remember this being discussed before, though...At a minimum, LR redesigned the tank due to seam ruptures and have been a known culprit...the dealer may not just replace under a recall, but "recommend" its replacement... I could have sworn it was a recall on the earlier designed expansion tank...I will also search for this |
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eric johnson (Eric2)
Member Username: Eric2
Post Number: 105 Registered: 05-2003
| Posted on Friday, August 22, 2003 - 11:20 am: |
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My '95 Disco (130k miles) was showing a strange overheating... Dollars to doughnuts, it's your radiator. Mine is 3 years old and was already 10% plugged. Much more than that and the shop would not clean it, would have to get a new one. |
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Sandy Grice (Apg)
New Member Username: Apg
Post Number: 22 Registered: 02-2003
| Posted on Friday, August 22, 2003 - 12:05 pm: |
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As BillB said, if it spins freely (as in no resistance), then it is bad. Also, if it won't turn, it is toast. The fan should turn by hand with some resistance. But it still could be the rad. Check real carefully between the fins. Last weekend I removed the grill to modify it for the winch instally. Must've removed an acre and a half of dried mud...why it *wasn't* overheating was a mystery.... Cheers |
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Bill Bettridge (Billb)
Dweb Lounge Member Username: Billb
Post Number: 987 Registered: 02-2002
| Posted on Friday, August 22, 2003 - 02:41 pm: |
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Sandy, Funny you should mention that - I recently installed a winch that necessitated all kinds of cutting and moving of the trans cooler, etc -but anyway, I decided to pull the rad to make it easier and discovered it was fully 1/3 clogged with mud -and never a sign of overheating. Cleaned it all out and no difference - go figure..... Bill |
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Reed Cotton (Reedcotton)
Senior Member Username: Reedcotton
Post Number: 268 Registered: 01-2003
| Posted on Friday, August 22, 2003 - 02:56 pm: |
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Sandy- "Also, if it won't turn, it is toast" Right you are, but if that is the case, the engine should stay cool unless something else is wrong. Gas mileage may go up, and performance down with the fan turning all the time. BTW - There is a definite sound increase when the fan comes on. (You may need the window down to hear it.) It's like going from stealth to fan-jet type of roar. (might be easier than trying to spin or stop a hot fan.) -Reed
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Tbow (Tbow)
Member Username: Tbow
Post Number: 119 Registered: 12-2002
| Posted on Saturday, August 23, 2003 - 09:38 am: |
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Some tips on using an electric fan is that you need at least 3500 cfm to properly cool a small v-8 engine. When selecting an electric fan, you should always pick the largest diameter fan available with the required CFM. For example if the choice is either a 16" diameter with 1900 CFM or a 14" with 3500 CFM use the 14", There are only a hand full of aftermarket fans out there with that kind of CFM. I haven't checked to see if they will fit, but Derale or Flexalite makes a variable 4000 CFM with twin 13" fans that would properly cool the LR engine. |
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Mud Man (Clarance)
Member Username: Clarance
Post Number: 77 Registered: 02-2002
| Posted on Saturday, August 23, 2003 - 09:57 am: |
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The dual 13" won't fit the radiator. Those series of dual fans (35-5500 cfm) start at 28.5". A D2's radiators 25.5". How many CFM does a stock LR fan pull anyway? |