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DiscoWeb Bulletin Board » Message Archives » 2003 Archives - Discovery Technical » Archive through August 23, 2003 » D2 Front Drive Shaft « Previous Next »

Author Message
 

Paul D. Morgan (V22guy)
Dweb Lounge Member
Username: V22guy

Post Number: 1846
Registered: 02-2002
Posted on Saturday, August 23, 2003 - 10:14 am:   Edit Post Delete Post Print Post

Since I have been a member of this board, I have read about other D2 owners that have experienced problems with the front Driveshaft. I remember one person in particular that had one fail dynamically while going down the freeway and read about others that have snapped them in the field.

Well, I guess I lucked out. I was coming home from Maryland last weekend and while driving down I-40 at 70 mph, I started feeling a bad vibe and heard a loud chirping. I made it home and crawled underneath to inspect. The front driveshaft aft u-joint had all the signs of complete fatigue failure. I could move different parts of the pivot points with my finger. This heavy vibe that ocurred also affected my T-case. It was completely soaked with fluid and there was fluid splash all the way back on the rear diff.

Funny thing is that Kyle warned me about this a year ago and a few weeks ago I emailed GBR about u-joint replacement. :-)

The Pig is at the dealer because I still have warranty on it. When I get all the details, I'll post it here.

Paul
 

Mud Man (Clarance)
Member
Username: Clarance

Post Number: 78
Registered: 02-2002
Posted on Saturday, August 23, 2003 - 10:31 am:   Edit Post Delete Post Print Post

Those damn not greasable joints!
 

Frank Rafka (Mongosd2)
Dweb Lounge Member
Username: Mongosd2

Post Number: 97
Registered: 02-2003
Posted on Saturday, August 23, 2003 - 10:44 am:   Edit Post Delete Post Print Post

Paul...lucky you...mine self-destructed and took out the transmission, t-case and both cats...I just replaced my stock with a custom shaft made with a spicer DC and u-joints...sounds like you lost the front output shaft seal on the t-case...

frank
 

Al Oliveira (Offroaddisco)
Senior Member
Username: Offroaddisco

Post Number: 1523
Registered: 04-2002
Posted on Saturday, August 23, 2003 - 03:20 pm:   Edit Post Delete Post Print Post

Just before my warranty expired in April I had the shop look at it. They said it was fine but 3 months later it was gone. I got to it before it did major damage but it failed 3 months late. Now that I have it in pieces in my garage I'm hearing rumors of a recall.

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