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DiscoWeb Bulletin Board » Message Archives » 2003 Archives - Discovery Technical » Archive through September 08, 2003 » Fixed doorjamb and cargo rust « Previous Next »

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Joe M. (Little_joe)
Member
Username: Little_joe

Post Number: 160
Registered: 11-2002
Posted on Sunday, August 31, 2003 - 07:59 pm:   Edit Post Delete Post Print Post

I had pretty bad rust in the rear door jambs on both sides; and in the cargo area from a leaky seal that kept the foam rubber pad soaked for a long time. I wasn't eligible for the corrosion warranty on my 96.

Topside of driver's door jamb was bad:
http://www.4x4wire.com/reviews/por15/driverjamb.jpg

Under the driver's side door jamb was hideous:
http://www.4x4wire.com/reviews/por15/underdrivejamb.jpg

I used POR15's floorpan and trunk restoration kit and it turned out great. It was also simple to use. On Monday, I'll sand what's been done and apply their primer to the doorjambs as prep for willow green topcoat. I am going to Herculine the cargo area rather than reuse the pad. When it's done, I'll post more pix.

joe
 

Brian Dickens (Bri)
Senior Member
Username: Bri

Post Number: 642
Registered: 08-2002
Posted on Sunday, August 31, 2003 - 08:03 pm:   Edit Post Delete Post Print Post

Do you meen door seal?
 

Joe M. (Little_joe)
Member
Username: Little_joe

Post Number: 161
Registered: 11-2002
Posted on Sunday, August 31, 2003 - 08:05 pm:   Edit Post Delete Post Print Post

No, the steel door jamb - where the fenderwell and c-pillar come together in the rear of the rear doors.

joe
 

Brian Dickens (Bri)
Senior Member
Username: Bri

Post Number: 644
Registered: 08-2002
Posted on Sunday, August 31, 2003 - 08:10 pm:   Edit Post Delete Post Print Post

Yeah, but you mentioned the problem that caused it was a leaky seal. Was it the door seal? Rear cargo door seal?
 

Joe M. (Little_joe)
Member
Username: Little_joe

Post Number: 162
Registered: 11-2002
Posted on Sunday, August 31, 2003 - 08:15 pm:   Edit Post Delete Post Print Post

O sorry - yeah the rear door wasn't sealing well so water ran into the cargo area. Loosened the hinges on the rear door and adjusted it slightly and it was fine through our early summer monsoon.

BTW this is what the cargo area looked like before I started:

http://www.4x4wire.com/reviews/por15/stripped.jpg

The door jambs are exposed though, water and gunk accumulate up top and they get peppered underneath.

joe
 

Brian Dickens (Bri)
Senior Member
Username: Bri

Post Number: 645
Registered: 08-2002
Posted on Sunday, August 31, 2003 - 08:19 pm:   Edit Post Delete Post Print Post

Ouch.
 

Kyle Porter (Higgins)
New Member
Username: Higgins

Post Number: 33
Registered: 03-2003
Posted on Monday, September 01, 2003 - 07:40 pm:   Edit Post Delete Post Print Post

those pics sure bring back memories
I'm just getting (i hope) the last of my rust which is under the front and rear doors behind that mini running board moulding.
I hope the DII's have worked out the water drainage issues because I can't go through this again.
 

Steven Ratajczyk (Stevenr)
New Member
Username: Stevenr

Post Number: 23
Registered: 05-2003
Posted on Tuesday, September 02, 2003 - 10:33 am:   Edit Post Delete Post Print Post

Joe-
I'm having the problem with my rear door jambs... not as serious as yours (Paint is starting to bubble). Can you let me know how you got rid of your mess and where to find this POR15 at?
 

dareDVL (Daredvl)
Member
Username: Daredvl

Post Number: 75
Registered: 03-2003
Posted on Tuesday, September 02, 2003 - 12:45 pm:   Edit Post Delete Post Print Post

Good lord thats a 96?

I think I better pull my carpets ;)
 

Joe M. (Little_joe)
Member
Username: Little_joe

Post Number: 163
Registered: 11-2002
Posted on Tuesday, September 02, 2003 - 02:48 pm:   Edit Post Delete Post Print Post

Sorry I didn't have more pix, it rained like crazy Monday and I have to work outside. I did manage to apply the chassis coat in the fenders and that turned out great. All I need to do is put some filler in the jambs for cosmetics, then prime jambs and floor, then paint jambs / herculine floor. I'll probably do it Tuesday evening.

Steven, I'll do a full writeup on it when complete. http://www.por15.com/ I used the floorpan restoration kit, aside from that some tie-coat primer and straight-line filler are needed - the kit is otherwise complete. Or you could select just what you need, avoid the kit, and possibly save a few bucks. I used a wire brush and an abrasive wheel on the dremel to clean things up before getting started.

joe
 

Joe M. (Little_joe)
Member
Username: Little_joe

Post Number: 167
Registered: 11-2002
Posted on Saturday, September 06, 2003 - 06:58 pm:   Edit Post Delete Post Print Post

For those still following along, I finally applied the primer to the cargo area and then applied two coats of herculiner, IMHO it turned out pretty damn good.

http://www.4x4wire.com/reviews/por15/herculined.jpg

All I have to do now is topcoat the doorjamb repairs with willow green paint.

joe

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