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DiscoWeb Bulletin Board » Message Archives » 2003 Archives - Discovery Technical » Archive through December 23, 2003 » New trans and drive shaft « Previous Next »

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Rick Neff (Lostinboston)
Member
Username: Lostinboston

Post Number: 243
Registered: 06-2003
Posted on Monday, December 15, 2003 - 06:44 pm:   Edit Post Delete Post Print Post

My front drive shaft blew apart this morning on the highway and managed to put a hole in my transmission. the dc joint is what broke. I should have upgraded the shaft when i did the lift, but didnt think it would go on the highway and kill my trans. So it looks like im going to need at least a new trans housing if not a completely new setup. Since im out of warranty i will have to pay for everything. If i need a new trans, is there an aftermarket one available? A 5-speed would be awesome. or should i just get a used one from roversland or another place? How difficult is the instalation? If the dealer gives me too much of a rediculous quote I will probably do it myself.
 

Al Oliveira (Offroaddisco)
Senior Member
Username: Offroaddisco

Post Number: 1625
Registered: 04-2002
Posted on Monday, December 15, 2003 - 06:48 pm:   Edit Post Delete Post Print Post

There should be a recall for those non-servicable joints put into the DC shafts of the D2. Sorry to hear that it took out your transmission. It's very common on D2's. Lifted or not.
 

Rick Neff (Lostinboston)
Member
Username: Lostinboston

Post Number: 244
Registered: 06-2003
Posted on Monday, December 15, 2003 - 07:11 pm:   Edit Post Delete Post Print Post

I have heard of them breaking before. The reply from the dealer was, "your out of warranty" If anyone has any info on the recall, it would be greatly appreciated. I couldnt find anything on findlaw.com.
 

Frank Rafka (Mongosd2)
Dweb Lounge Member
Username: Mongosd2

Post Number: 221
Registered: 02-2003
Posted on Monday, December 15, 2003 - 09:29 pm:   Edit Post Delete Post Print Post

That SUCKS...mine blew out at 25k. It took out my transmission, t-case and both cats. it seems that the cats generate a hugh amount of heat and cook the grease out of the "non-servicable" u-joints. I put a custom front shaft in and have to grease it about every 1000 miles. there's no recall, i would call lrna and raise cain...and look for a used transmission, there were a couple of low mile ones on ebay...

frank
 

jay michaels (Disco99ii)
New Member
Username: Disco99ii

Post Number: 6
Registered: 07-2003
Posted on Tuesday, December 16, 2003 - 11:44 am:   Edit Post Delete Post Print Post

hey guys,
I've already called NHTSA's DEFECTS INVESTIGATION unit about this DRIVE SHAFT FAILURE disaster. the number is 1-888-327 4236--I encourage all D2 owners to do so even if you haven't had the problem. I would be shocked if a recall does not come about within the next few months.
 

Ron Brown (Ron)
Senior Member
Username: Ron

Post Number: 609
Registered: 04-2001
Posted on Tuesday, December 16, 2003 - 09:26 pm:   Edit Post Delete Post Print Post

Rick,

Did it hole the trans or the trans pan?

If it was just the pan I would just replace it. If there is a hole in the trans, if it were me I would take it to someone with a TIG and have them weld it up, putting a plate over it if necessary, kind of hack but better than $$$$ for a trans and RandR time.

If I were really cheap I would JB weld the trans shut.

Ron

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