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DiscoWeb Bulletin Board » Message Archives » 2004 Archives - Discovery Technical » Archive through January 04, 2004 » Any Way to Keep Exhaust Manifold Bolts Tight?? « Previous Next »

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JEEPETR (Jeepetr)
New Member
Username: Jeepetr

Post Number: 18
Registered: 02-2003
Posted on Monday, December 29, 2003 - 10:06 am:   Edit Post Delete Post Print Post

Does anyone know of an effective way to keep the exhaust manifold bolts tight? Both the manifold to cylinder head bolts and manifold to downpipe bolts repeatedly come loose. I've even added lock washers and high temperature lock tight, but they keep coming loose! Thanx for any tips...
 

David Zymowski (Davidz)
Member
Username: Davidz

Post Number: 63
Registered: 04-2003
Posted on Monday, December 29, 2003 - 11:10 am:   Edit Post Delete Post Print Post

you could switch to a header bolt that has a locking tab on it. some designs have a wedge witha c-clip to keep it situated. and i do believe that the ex bolts are 3/8 coarse thread. so not a big deal to swap over. Chevy has used locking tabs forever on exhaust bolts, just a piece of metal bent over the shoulder very simple and effective.
 

Jeff Mclaird (Granitedisco)
Member
Username: Granitedisco

Post Number: 69
Registered: 08-2003
Posted on Monday, December 29, 2003 - 11:13 am:   Edit Post Delete Post Print Post

The other way would be to wire them in - using locking wire.

Jeff
 

Tony Zuniga (Tony23007)
Member
Username: Tony23007

Post Number: 237
Registered: 05-2003
Posted on Monday, December 29, 2003 - 07:50 pm:   Edit Post Delete Post Print Post

For the downpipe switch to a headed bolt and add double nuts!!! Or a retaining washer so the nut does not come off!!
 

Bill Bettridge (Billb)
Dweb Lounge Member
Username: Billb

Post Number: 1337
Registered: 02-2002
Posted on Monday, December 29, 2003 - 09:12 pm:   Edit Post Delete Post Print Post

Switch to D2 hardware for manifold-to-head connection - much improved. If this doesn't loosen, then the three bolt collector flange is also somewhat less likely to.

Bill
 

Tarek Khalil (Pharaohdisco)
New Member
Username: Pharaohdisco

Post Number: 3
Registered: 12-2003
Posted on Tuesday, December 30, 2003 - 08:27 am:   Edit Post Delete Post Print Post

You must use the Locking Plates to secure your exhaust maniflold bolts to the cylinder heads. Land Rover part No. ERC7321. You will need 4 locking plates on each side of the engine.

Tarek
 

JEEPETR (Jeepetr)
New Member
Username: Jeepetr

Post Number: 19
Registered: 02-2003
Posted on Wednesday, December 31, 2003 - 08:23 am:   Edit Post Delete Post Print Post

Thanx for the suggestions everyone. Bill, how did the hardware change for the DII? Did they go to studs and nuts, or do they have a locking mechanism? Thanx All...

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