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david summers (Texmoto)
Member
Username: Texmoto

Post Number: 97
Registered: 12-2002
Posted on Thursday, January 29, 2004 - 11:03 am:   Edit Post Delete Post Print Post

I just got my Greg Davis bumper and I'm very impressed with its construction. I will be adding the 2" LED lights rather than doing the turnsignal/brake light converstion. My question is for those who have added the LED lights: how did you cut the holes for the lights? DIY or a machine shop ($$$) or what? Also, any tips on the overal instal/quarter panel trimming would be great. Thanks.
 

michael burt (Mikeyb)
Senior Member
Username: Mikeyb

Post Number: 657
Registered: 03-2002
Posted on Thursday, January 29, 2004 - 12:31 pm:   Edit Post Delete Post Print Post

as far as trimming...measure eleven times and cut once. or twice.

this is a case where too much will really be too much.

damn thing is heavy...bribe friends.

good luck!

mike
 

Bill Mallin (Billmallin)
Member
Username: Billmallin

Post Number: 96
Registered: 09-2003
Posted on Friday, January 30, 2004 - 08:43 am:   Edit Post Delete Post Print Post

My buddy Dr. Josh and I used a metal cutting hole saw after some precision measurements and pilot holes were drilled in his Safari Gard rear bumper. Final product here:

Bigger picture here:
http://www.houstonlandroverclub.com/images/members_vehicles/josh_gorman6.jpg

The hole saw works, just measure precisely and be very patient. Drill a pilot hole before you whip out the hole saw. And, make sure the hole saw is for metal.

Kind of on the same topic:
I was also trying to explain to another friend how he could fabricate a light guard for his GD bumper... you may want to have a peak here: http://www.houstonlandroverclub.com/discoweb/gd_bumper.htm

Bill Mallin
Web Dood
Houston Land Rover Club
http://www.houstonlandroverclub.com
2001 Disco AKA "Sherman"
 

david summers (Texmoto)
Member
Username: Texmoto

Post Number: 98
Registered: 12-2002
Posted on Friday, January 30, 2004 - 10:25 am:   Edit Post Delete Post Print Post

Bill,
Thanks for the info. The picture on the link is the one that has inspired me to do this modification. I also have those exact same lights to install. I just need to find a METAL hole saw; don't know if Home Depot is going to have that:-)
David
 

Joseph Bilyk (Denverrover)
Member
Username: Denverrover

Post Number: 135
Registered: 02-2003
Posted on Friday, January 30, 2004 - 10:29 am:   Edit Post Delete Post Print Post

Home Depot does sell metal hole saws. They are pretty cheap. They have barbed teeth - last about 15 cuts in 16 guage metal. Very accurate & the best way to drill these holes...they come with a bit for pilot holes.

joe

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