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John B Pruitt (Jbp)
New Member
Username: Jbp

Post Number: 4
Registered: 01-2004
Posted on Wednesday, February 04, 2004 - 07:56 pm:   Edit Post Delete Post Print Post

Ok guys, i have placed this post before. I have a 99 Disco 1 with a 5" lift. I am running 285/75/16's on my truck with stock wheels... nothing trimmed as of yet. Now, i am going to buy a 1.5" wheel spacer, keep my stock wheels, and get 315/75 (34.8" tall/10" wide) The BIG question, again, is HOW MUCH DO I NEED TO TRIM?
How difficult is it? Is there a gap that exposes internal components of the door? any advice is welcome.
 

Eric N (Eric_n)
New Member
Username: Eric_n

Post Number: 37
Registered: 01-2004
Posted on Wednesday, February 04, 2004 - 08:11 pm:   Edit Post Delete Post Print Post

You are going to have to stuff the wheels and find out where they are rubbing and that will tell you how much you need to cut. That's really the only way to do it. Stuff, cut, stuff, more cutting, stuff, test, repeat. You get the idea. Longer bump stops will help too if you don't already have them.
 

Dave Smith (Javelinadave)
Member
Username: Javelinadave

Post Number: 72
Registered: 07-2002
Posted on Thursday, February 05, 2004 - 09:51 am:   Edit Post Delete Post Print Post

As for the cutting part, you need a 4 or 4 1/2 inch angle grinder and the correct diameter (4 or 4 1/2 inch) metal cutoff wheel. Just remember one thing, it is easier to take the metal off than it is to put back on! Good luck....Dave
 

John B Pruitt (Jbp)
New Member
Username: Jbp

Post Number: 5
Registered: 01-2004
Posted on Thursday, February 05, 2004 - 01:54 pm:   Edit Post Delete Post Print Post

how clean is the cut with the angle grinder. Is there anything else that will amke a cleaner cut?

How about a plasma cutter?
 

Leslie N. Bright (Leslie)
Dweb Lounge Member
Username: Leslie

Post Number: 3013
Registered: 02-2002
Posted on Thursday, February 05, 2004 - 01:56 pm:   Edit Post Delete Post Print Post

tin snips.



-L

 

Porter Mann (Porter)
Member
Username: Porter

Post Number: 119
Registered: 05-2003
Posted on Thursday, February 05, 2004 - 02:39 pm:   Edit Post Delete Post Print Post

dremel or small die grinder
 

Chris Browne (Chris_browne)
Senior Member
Username: Chris_browne

Post Number: 618
Registered: 02-2003
Posted on Thursday, February 05, 2004 - 02:41 pm:   Edit Post Delete Post Print Post

Take a look at East Coast Rovers site and find the Discotech. They installed fender flares from DAP - these opened up the fenders enough to install 34-35 inch tires with a simple 2inch lift
 

eric johnson (Eric2)
Member
Username: Eric2

Post Number: 249
Registered: 05-2003
Posted on Thursday, February 05, 2004 - 03:42 pm:   Edit Post Delete Post Print Post

So you're ALSO gonna' change your differential out to at least 4.11's, GBR (Maxi-Drive) axels, etc. etc., right?
 

John B Pruitt (Jbp)
New Member
Username: Jbp

Post Number: 7
Registered: 01-2004
Posted on Thursday, February 05, 2004 - 06:49 pm:   Edit Post Delete Post Print Post

so...will i have to trim as much since i have 5" of lift? also, will a plasma cutter burn the paint?
 

Chris Browne (Chris_browne)
Senior Member
Username: Chris_browne

Post Number: 619
Registered: 02-2003
Posted on Thursday, February 05, 2004 - 09:31 pm:   Edit Post Delete Post Print Post

John: Couple of questions
Lets see the truck
Are you doing this for bling....
I just can't see why you need to do this for off road usage...much less works very well
 

Matthew A. Barnes (Discoveryxd)
Senior Member
Username: Discoveryxd

Post Number: 377
Registered: 08-2003
Posted on Friday, February 06, 2004 - 12:52 am:   Edit Post Delete Post Print Post

I used a dremel tool with a fiberglass cutting disc. If you take your time, use a high speed, and keep a steady hand, it's extremely easy and comes out great. I also used a small file after for any touch up work too.

I'd say it's a lot easier and more accurate than a larger angle grinder.
 

Nadim Samara (Discodino)
Member
Username: Discodino

Post Number: 208
Registered: 02-2003
Posted on Friday, February 06, 2004 - 10:27 am:   Edit Post Delete Post Print Post

No cutting can be made to fit 35s without either excessive lift (not recommended) or flares (Rangie Spares - check my pics)
 

John B Pruitt (Jbp)
New Member
Username: Jbp

Post Number: 9
Registered: 01-2004
Posted on Friday, February 06, 2004 - 09:03 pm:   Edit Post Delete Post Print Post

nadim, why not have enough lift so that you do not have to cut as much? i already have a 5" lift on my truck. It seemed to work well for John Bradley-Smith.

 

Nadim Samara (Discodino)
Member
Username: Discodino

Post Number: 209
Registered: 02-2003
Posted on Saturday, February 07, 2004 - 08:56 am:   Edit Post Delete Post Print Post

John,

Cutting is not the issue here, but rather performance, right? and that is why we are all trying hard to UPGRADE the suspension to slap in the largest tires that we can fit and that make sense...

In my opinion, running 35s without cutting will render a high center of gravity that will vastly hinder ur performance. Also, on 35s, uīll be able to tread in more extreme locations and therefore encourage much more body damage.

I saw this first hand when my buddy (Jihad Frem in the galleries) has not chopped off his rear quarters and now runs a very performing machine and everytime he goes out he bangs them, whereas my cut-up truck never gets any body damage...

At the end of the day, itīs ur own opinion and ur own truck. I strongly feel that the UN-NECESSARY aluminum should be removed...itīll render a much more user-friendly body, and less stuff to get hung up, a lower center of gravity (=better performance) and is far cheaper (2" OME lift + 2" RTE body lift + Rangie Spares flares = 1,370 USD on average)
 

John B Pruitt (Jbp)
New Member
Username: Jbp

Post Number: 13
Registered: 01-2004
Posted on Saturday, February 07, 2004 - 04:23 pm:   Edit Post Delete Post Print Post

Nadim, thank you for all of your help, it is greatly appreciated. just a few more things though to make sure that i am clear. IF i trim with a 5" lift and run 35's, i will improve performance and have a better center of gravity? If i DO NOT trim then the tires will rub the fenders and the center of gravity will be poor? Just wan to clear things up. On that note, i am going to run a 1.5" wheel spacer and keep the stock wheels, how much trimming do YOU feel would be involved, and what would be the best way of doing it. i want my truck to look good but also have the best performance. thanks

BEN
 

Dave Smith (Javelinadave)
Member
Username: Javelinadave

Post Number: 73
Registered: 07-2002
Posted on Sunday, February 08, 2004 - 11:41 am:   Edit Post Delete Post Print Post

I own a plasma cutter and would not use it to cut painted body parts. You may get a splatter of the metal and burn your paint. A thin metal cutting wheel on an angle grinder it the right tool for the job. A Dermel will work, but it is harder to "lay down" a straight line....Good luck...Dave
 

JC (Hcdisco)
New Member
Username: Hcdisco

Post Number: 14
Registered: 01-2004
Posted on Sunday, February 08, 2004 - 01:47 pm:   Edit Post Delete Post Print Post

How will trimming fenders on a vehicle with 5" of lift improve the COG?

If he had 3" of lift, and trimmed a hell of a lot, he'd have a LOWER COG, than if he trimmed and had 5" of lift, but what little bit of aluminum and still that would come off would have no effect on the vehicles overall COG.

I'm hearing some Bling Bling in this thread.

With 5" - 6" of lift and trimming, you can clear 37-38's.
 

John B Pruitt (Jbp)
New Member
Username: Jbp

Post Number: 16
Registered: 01-2004
Posted on Sunday, February 08, 2004 - 05:40 pm:   Edit Post Delete Post Print Post

ok ...JC, so maybe an inch of trimming? by the way, there is NO bling bling. Oh yeah, john carter, when are you doing you toyo axle swap?
 

Perry Ray Miller (Discojunky)
Member
Username: Discojunky

Post Number: 67
Registered: 03-2003
Posted on Sunday, February 08, 2004 - 08:02 pm:   Edit Post Delete Post Print Post

Dremel with re-enforced cut off wheels and a file. Put masking tape over what your gonna' cut and draw a guide line first. Like Budda'
 

John B Pruitt (Jbp)
New Member
Username: Jbp

Post Number: 17
Registered: 01-2004
Posted on Sunday, February 08, 2004 - 08:20 pm:   Edit Post Delete Post Print Post

perry...thanks man. did you cut with a dremel? i dont know if my hand is as steady as yours.
 

Matthew A. Barnes (Discoveryxd)
Senior Member
Username: Discoveryxd

Post Number: 393
Registered: 08-2003
Posted on Sunday, February 08, 2004 - 08:47 pm:   Edit Post Delete Post Print Post

I just sat on a stool that was high enough to rest my elbows on me knees, so I could keep the dremel steady. Wear a full face shield and dust mask so you can get real close to see what your doing.

Set it at the highest speed too.
 

John B Pruitt (Jbp)
New Member
Username: Jbp

Post Number: 18
Registered: 01-2004
Posted on Sunday, February 08, 2004 - 08:56 pm:   Edit Post Delete Post Print Post

matt...how much did you take off? what size tires/wheels do you have? how much lift?
 

Ho Chung (Thediscoho)
Moderator
Username: Thediscoho

Post Number: 596
Registered: 02-2002
Posted on Monday, February 09, 2004 - 12:50 am:   Edit Post Delete Post Print Post

john, just do the lift, the tire, and get a forklift/ramp. then you'll find out how much to cut. it's practically impossible to say "cut 2 inches here, 1.3 inches there..."

so, JUST DO IT!


Ho Chung
 

Nadim Samara (Discodino)
Member
Username: Discodino

Post Number: 211
Registered: 02-2003
Posted on Monday, February 09, 2004 - 07:22 am:   Edit Post Delete Post Print Post

John,
U can lower the COG with either of the 3 of these (or all of them at the same time which is better):
1. Wider Stance
2. Lower lift (i.e. cutting, reducing lift from 5 to 2, Body Lift...)
3. Reducing weight.

My truck has all of teh above and will have even more of each with time.

Cutting will not allow for a lower COG per say, however, it will necessissate a shorter lift, thereby reducing the COG.
 

Matthew A. Barnes (Discoveryxd)
Senior Member
Username: Discoveryxd

Post Number: 395
Registered: 08-2003
Posted on Monday, February 09, 2004 - 09:12 am:   Edit Post Delete Post Print Post

I used the "CT" style cut in the tech section.

265/75/R16
3" lift


If you look at my gallery, you may be able to see that my rear fender slopes straight back more, rather than curving down.


Matt
 

Perry Ray Miller (Discojunky)
Member
Username: Discojunky

Post Number: 69
Registered: 03-2003
Posted on Monday, February 09, 2004 - 09:53 am:   Edit Post Delete Post Print Post

Ho has a real good point I had to trim mine several times because I was trying to take off as little as possible, But under articulation things will change. I used a nearby loading dock but even that was strait up and down and the ruts on the trails are not so your tires go front and back as well. If you don't trim enough you will bend the hell out of the flimsey Alum. so better too much than not enough. Use a lot of tape because the dremel will probably get away from you a few times. Also look at my picks there are a couple of close up of the wells. My tires a a bit bigger but it will give you a idea.
 

Ho Chung (Thediscoho)
Moderator
Username: Thediscoho

Post Number: 598
Registered: 02-2002
Posted on Monday, February 09, 2004 - 12:13 pm:   Edit Post Delete Post Print Post

also, if you can get 2 forklifts, and lift the opposite corners at the same time, that will simulate the trail situation the best.


Ho Chung

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