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Bill Mallin (Billmallin)
Member
Username: Billmallin

Post Number: 130
Registered: 09-2003
Posted on Sunday, February 08, 2004 - 11:27 am:   Edit Post Delete Post Print Post

My buddy, Dr. Josh, showed me a design flaw in the DII that is super easy to fix. The tube that runs out from under the fan shroud and to the coolant reservoir passes in between the fan shroud and the battery cover as shown here:



The problem is that the battery cover rubs into this tube. Dr. Josh’s tube had a hole rubbed through it because of the rubbing from the battery cover. Mine was starting to wear, but it didn’t rub through yet.

The solution is to put a piece of that plastic corrugated wire covering on it as shown in these two pictures:



I tucked mine up under the shroud (so it looks nice) and ran enough to cover the places where the contact occurs.

I cannot take credit for finding this or the solution, thank Dr. Josh, but we figured we would share the solution with everyone.

Bill Mallin
Web Dood
Houston Land Rover Club
http://www.houstonlandroverclub.com
2001 Disco AKA "Sherman"
 

Paul D. Morgan (V22guy)
Dweb Lounge Member
Username: V22guy

Post Number: 2476
Registered: 02-2002
Posted on Sunday, February 08, 2004 - 01:06 pm:   Edit Post Delete Post Print Post

Thanks for contributing Bill. I'll take a look at it when I do the Dual Battery Tray.
 

Matt Anderson (Disco01)
Member
Username: Disco01

Post Number: 213
Registered: 10-2003
Posted on Monday, February 09, 2004 - 10:46 am:   Edit Post Delete Post Print Post

Took a look at mine, definitely showing wear. I put the loom cover on.......thanks for the tip.

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