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David Seger (Croakus)
Member
Username: Croakus

Post Number: 89
Registered: 06-2003
Posted on Sunday, February 29, 2004 - 10:12 pm:   Edit Post Delete Post Print Post

Does anyone have a suggestion for heavy duty u-joint options for a D2 front axel?

I was under my Rover today and the front drive shaft has a little play in it. It also looks like one of the u-joints is bleading out and going bad. It's under warranty but I would rather put in a heavy duty set.
 

not the same Mike (Mikem)
Member
Username: Mikem

Post Number: 93
Registered: 02-2003
Posted on Sunday, February 29, 2004 - 11:16 pm:   Edit Post Delete Post Print Post

Contact Bill at Great Basin Rovers for u-joints.

Do a search and read the horror stories from people who had the front drive shaft fail.
 

michael burt (Mikeyb)
Senior Member
Username: Mikeyb

Post Number: 674
Registered: 03-2002
Posted on Monday, March 01, 2004 - 01:26 am:   Edit Post Delete Post Print Post

ditto for bill...

just did the same repair.
 

Steve Turpin (Steveturpin)
New Member
Username: Steveturpin

Post Number: 32
Registered: 01-2004
Posted on Monday, March 01, 2004 - 01:10 pm:   Edit Post Delete Post Print Post

I put in a Tom Wood's custom front drive shaft, although the dealer told me that the new LR units were redesigned in 03...
 

David Seger (Croakus)
Member
Username: Croakus

Post Number: 90
Registered: 06-2003
Posted on Monday, March 01, 2004 - 02:10 pm:   Edit Post Delete Post Print Post

I called the dealer. The 3" lift is "suposed to void the warranty." He did say the new D2 drive shaft is a lot stronger, but it's also $500 for the part.

I'd love to put a Tom Woods shaft on it. Where did you purchase yours? I should have no problems installing it myself.
 

Dean Brown (Deanbrown3d)
Senior Member
Username: Deanbrown3d

Post Number: 1510
Registered: 02-2002
Posted on Monday, March 01, 2004 - 02:50 pm:   Edit Post Delete Post Print Post

David - it depends on the dealer. I have a 2" lifty and the drive shaft was replaced under warranty just because one of the grease fittings had sheared off!
 

Steve Turpin (Steveturpin)
New Member
Username: Steveturpin

Post Number: 33
Registered: 01-2004
Posted on Monday, March 01, 2004 - 05:55 pm:   Edit Post Delete Post Print Post

You can order them direct from Tom Woods...the website is http://4xshaft.com/
 

David Seger (Croakus)
Member
Username: Croakus

Post Number: 91
Registered: 06-2003
Posted on Monday, March 01, 2004 - 10:53 pm:   Edit Post Delete Post Print Post

I will upgrade to the Tom Woods drive shafts in time. If I have to, I'll do it now. I just know that doing so will start the fast downhill decent of my savings account. I'll just have to get 4.11 gears and lockers to go with those nice drive shafts. And then you've got to have heavy duty half shafts. Not to mention some nice meaty tires to go on the ends.

Anyway, I'm having the dealership look at mine tomorrow to determine if it's a warranty repair. The Knoxville, TN dealership is absolutely top notch and has even replaced my wheel caps under warranty. But I would have to understand if the 3" lift I've put on voids the drive shaft warranty. If they will put a new one on for free (or even work with me) I'll stick with the stock shaft for now.

Otherwise I'll start looking for places to sell a kidney.
 

Barry (Barry)
New Member
Username: Barry

Post Number: 32
Registered: 02-2003
Posted on Tuesday, March 02, 2004 - 12:42 am:   Edit Post Delete Post Print Post

Steve,

My DSII has he GB serviceable U-joints in front. I should have just done it right and replaced the whole unit. Oh well... the Tom Woods sounds like a future upgrade. Can you elaborate on cost and part number?

I have the GB HD rear driveshaft. Very stout. But balanced poorly for speeds beyond 75Mph where the vibes begin to get ugly. Hopefully Tom Woods does a better job.

-Barry

 

michael burt (Mikeyb)
Senior Member
Username: Mikeyb

Post Number: 677
Registered: 03-2002
Posted on Tuesday, March 02, 2004 - 01:24 am:   Edit Post Delete Post Print Post

my great basins rear driveshaft is smooth as silk as fast as i can get my brick to go...maybe you should have informed bill.

mike
 

not the same Mike (Mikem)
Member
Username: Mikem

Post Number: 94
Registered: 02-2003
Posted on Tuesday, March 02, 2004 - 12:31 pm:   Edit Post Delete Post Print Post

Barry,

I'm interested in why you want to swap out your front drive shaft. Is it a problem with the u-joints or the shaft itself?

I just replaced my u-joints with the GB servicable u-joints and am wondering if there are any issues I should look out for.

Mike
 

Steve Turpin (Steveturpin)
New Member
Username: Steveturpin

Post Number: 34
Registered: 01-2004
Posted on Tuesday, March 02, 2004 - 12:53 pm:   Edit Post Delete Post Print Post

I got my TW shaft from http://www.aedofab.com/ just tell them what vehicle it is for, and provide them a flange to flange measurement...cost was around $350 shipped...
 

michael burt (Mikeyb)
Senior Member
Username: Mikeyb

Post Number: 680
Registered: 03-2002
Posted on Tuesday, March 02, 2004 - 01:01 pm:   Edit Post Delete Post Print Post

mikem

i'm not barry, but for what its worth, bill at great basins told me that the front (being a double cardon) drive shaft is not a bad shaft. the main trouble is that they are not servicable u-joints. that aside, he also told me he was working on an entire replacement unit as well. again, that aside, i hear much more regarding u-joint failure than shaft failure, so i am not going to lose any sleep over it now that i can grease my u-joints...

mike
 

not the same Mike (Mikem)
Member
Username: Mikem

Post Number: 95
Registered: 02-2003
Posted on Tuesday, March 02, 2004 - 01:24 pm:   Edit Post Delete Post Print Post

Mike b,

Bill told me the same thing. I was wondering why Barry wants to replace his front shaft if he already has servicable u-joints. I've never heard anything bad about Bill's u-joints...just looking for more information.

 

michael burt (Mikeyb)
Senior Member
Username: Mikeyb

Post Number: 681
Registered: 03-2002
Posted on Tuesday, March 02, 2004 - 06:42 pm:   Edit Post Delete Post Print Post

compredo...!
 

Barry (Barry)
New Member
Username: Barry

Post Number: 33
Registered: 02-2003
Posted on Tuesday, March 02, 2004 - 11:00 pm:   Edit Post Delete Post Print Post

MikeM,

The GB solution gives you serviceable u-joints to replace the sealed double cardon. The front u-joint remains non-serviceable. A potential time bomb? I don't know.

Does the TW use serviceable fittings at both ends? I don't know.

What I do know ...there is still a weak link in my front driveshaft. Not likely the 4.0 buick needs a HD shaft. The main reason I should have gone with a complete HD unit up front? After buying the parts from Bill and getting the SHAFT from Bayshore Truck for the conversion/installation, a complete/new TW unit would have made more sense. Installation is a no brainer. Yea...life in the big city...live and learn.

-Barry
 

Barry (Barry)
New Member
Username: Barry

Post Number: 34
Registered: 02-2003
Posted on Tuesday, March 02, 2004 - 11:02 pm:   Edit Post Delete Post Print Post

MikeM,

The GB solution gives you serviceable u-joints to replace the sealed double cardon. The front u-joint remains non-serviceable. A potential time bomb? I don't know.

Does the TW use serviceable fittings at both ends? I don't know.

What I do know ...there is still a weak link in my front driveshaft. Not likely the 4.0 powerplant needs a HD shaft. The main reason I should have gone with a complete HD unit up front? After buying the parts from Bill and getting the SHAFT from Bayshore Truck for the conversion/installation, it would have cost about as much to buy a complete/new TW unit. Installation is a no brainer. Yea...life in the big city...live and learn.

-Barry
 

michael burt (Mikeyb)
Senior Member
Username: Mikeyb

Post Number: 682
Registered: 03-2002
Posted on Wednesday, March 03, 2004 - 01:38 am:   Edit Post Delete Post Print Post

you might take a closer look, barry...

on my 2001 DII, the front u-joint has a grease fitting. so, with bill's double cardon replacements, all three u-joints on my front shaft can be greased.

hope it is the same for you...

mike
 

David Seger (Croakus)
Member
Username: Croakus

Post Number: 93
Registered: 06-2003
Posted on Wednesday, March 03, 2004 - 11:06 pm:   Edit Post Delete Post Print Post

The dealer said there's some play in the drive shaft but it's not terminal yet. I don't have any noise yet so I'll drive it until I hear the distinct squeal that means I'll soon part with a large amount of money.

I did contact GBR about the joints. They sell a kit with everything you need (including a grease gun fitting!) to convert the CV joint at the transfer case end to servicable U-Joints for $100. I'm sure that's what you guys used.

He also said the joint at the diff end was servicable from the factory. So if you're not putting grease in that thing, it's definitely a ticking time bomb <g>.
 

Barry (Barry)
New Member
Username: Barry

Post Number: 35
Registered: 02-2003
Posted on Thursday, March 04, 2004 - 10:59 am:   Edit Post Delete Post Print Post

Michael,

In my case, 2000DSII (built 08/99), there are no zerk fittings on the front u-joint/shaft. My bad for ordering a replacement part without a close visual confirmation of the stock setup.

The GB unit does have nice flush mount zerks.

-Barry
 

Barry (Barry)
New Member
Username: Barry

Post Number: 36
Registered: 02-2003
Posted on Thursday, March 04, 2004 - 11:02 am:   Edit Post Delete Post Print Post

Michael,

In my case, 2000DSII (built 08/99), there are no zerk fittings on the front u-joint/shaft. My bad for ordering a replacement part without a close visual confirmation of the stock setup.

The GB unit does have nice flush mount zerks.

-Barry
 

michael burt (Mikeyb)
Senior Member
Username: Mikeyb

Post Number: 683
Registered: 03-2002
Posted on Thursday, March 04, 2004 - 11:33 am:   Edit Post Delete Post Print Post

damn...bummer, barry...

those flush zerks do rock though. ;)

good luck getting your set-up set-up...

mike
 

Greg Davis (Gregdavis)
Senior Member
Username: Gregdavis

Post Number: 1173
Registered: 08-2002
Posted on Thursday, March 04, 2004 - 03:08 pm:   Edit Post Delete Post Print Post

David, beware. Some on here have had basically NO warning before their front shaft let go. $100 spent now can prevent thousands in repairs later.

And I do mean thousands. When that heavy DC joint starts flailing around under there, it usually takes out the cat, transmission, and sometimes the front of the x-fer case. It's not a pretty sight!
 

Frank Rafka (Mongosd2)
Dweb Lounge Member
Username: Mongosd2

Post Number: 424
Registered: 02-2003
Posted on Thursday, March 04, 2004 - 04:31 pm:   Edit Post Delete Post Print Post

I'm with Greg on that...Total warranty repair $9700.00 Both Ctts, transmission, tcase, drive shaft...had slight vibe then BAM!!!! I only had 22k on my rig when it let go.

Frank
 

Sergei Rodionov (Uzbad)
Senior Member
Username: Uzbad

Post Number: 331
Registered: 08-2003
Posted on Thursday, March 04, 2004 - 06:43 pm:   Edit Post Delete Post Print Post

"Does the TW use serviceable fittings at both ends? I don't know."

I do. It does. :-)

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