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Dean Brown (Deanbrown3d)
Senior Member
Username: Deanbrown3d

Post Number: 1550
Registered: 02-2002
Posted on Wednesday, March 10, 2004 - 10:14 am:   Edit Post Delete Post Print Post

I want a shop manual for a 94 disco, sticker says 05/94 but I'm not sure if this is the production date. Are there two different engines for that year? If so, are there two separate manuals or does the same manual cover them both?

Any help appreciated.

Dean
 

Will Tillery (Will)
Senior Member
Username: Will

Post Number: 369
Registered: 11-2002
Posted on Wednesday, March 10, 2004 - 12:18 pm:   Edit Post Delete Post Print Post

The 3.9 IN 94-95 are the same pretty much except for some components of the heater system.
 

Dean Brown (Deanbrown3d)
Senior Member
Username: Deanbrown3d

Post Number: 1551
Registered: 02-2002
Posted on Wednesday, March 10, 2004 - 12:46 pm:   Edit Post Delete Post Print Post

Ron B was saying there is a difference in the earlier engines of 94, and that they were more difficult to work on the heads or something, which is why I was asking. Maybe he'll chime in here at some point.

Also Will, I hear from Peter B. that you might have some of these engines occasionally - is this right? I've got to look at the engine and work out whats up with it, but if I need a recon short block (or heads) do you have anything available?
 

Will Tillery (Will)
Senior Member
Username: Will

Post Number: 370
Registered: 11-2002
Posted on Wednesday, March 10, 2004 - 01:25 pm:   Edit Post Delete Post Print Post

I do have new blocks.

The 94 has those heater "bypass" hoses and a valve that go over the passenger side of the valve covers but that is the only difference I have noticed. I have both a 94-95. I havent had to break the 94 down yet though so there may be other issues I do not know of.
 

Shaun Power (Shaunp)
Senior Member
Username: Shaunp

Post Number: 255
Registered: 05-2003
Posted on Thursday, March 11, 2004 - 02:17 am:   Edit Post Delete Post Print Post

Engines built prior to about march 94 are different in many ways. like oil-pump, block, drive belts are V belts instead of serpentine, Extra bolts in the head.
 

Will Tillery (Will)
Senior Member
Username: Will

Post Number: 373
Registered: 11-2002
Posted on Thursday, March 11, 2004 - 06:42 am:   Edit Post Delete Post Print Post

Thats correct but we are talking about North American Disco's here. The Serpentine Belt was on all 94 Discos. The RRC switched over in 95.
 

thom mathie (Muskyman)
Senior Member
Username: Muskyman

Post Number: 645
Registered: 11-2002
Posted on Saturday, March 13, 2004 - 05:38 pm:   Edit Post Delete Post Print Post

nope Shaun is right, there are v-belt 94's running around, I know of 1 on a dealer lot near me and have seen a couple others.

 

Orlando Gonzalez (Orlandog)
New Member
Username: Orlandog

Post Number: 15
Registered: 10-2003
Posted on Sunday, March 14, 2004 - 12:24 am:   Edit Post Delete Post Print Post

I have a question regarding the 3.9 engine that maybe someone can help me out with. I am converting from an old engine to a 94 3.9 off of a disco. As I was swapping the disributor and I noticed that there was no driving shaft for the oil pump on the 94 3.9. What drives the oil pump in this engine? My old engine has a shaft that comes up and goes into the distributor at the lower end, roughly about an inch in depth.
 

Shaun Power (Shaunp)
Senior Member
Username: Shaunp

Post Number: 259
Registered: 05-2003
Posted on Sunday, March 14, 2004 - 06:10 pm:   Edit Post Delete Post Print Post

You have a serpentine engine ie it uses a serpentine belt, these engines have a differnt oil pump to the 3.5 and early 3.9. You can fit our old timing cover and early pump and dizzy.
 

Ron Brown (Ron)
Senior Member
Username: Ron

Post Number: 807
Registered: 04-2001
Posted on Monday, March 15, 2004 - 08:44 am:   Edit Post Delete Post Print Post

Dean,

You are over the engine number break almost certainly. So don't worry. It is not a huge deal, just the early ones are a little different.

The manuals are the same and cover pretty much all rover V8s.

Ron
 

Jon Crain (Hanover_rover)
New Member
Username: Hanover_rover

Post Number: 9
Registered: 12-2003
Posted on Monday, March 15, 2004 - 09:09 am:   Edit Post Delete Post Print Post

Orlando,
The distributor runs off of the cam and the oil pump runs off of the crank (pump in timing cover housing).
As far as V-belt versus serp belts on the initial NAS Discos, I have a '94 with a date stamp of 03/94 and she has a serp belt... the V-belts have to be some Canadian imports or something .But hey, a "GENUINE" NAS V-belt Disco may be some sort of collectors item that will fetch huge $$$ from a financially irresponsible Disco enthusiast...
 

Dean Brown (Deanbrown3d)
Senior Member
Username: Deanbrown3d

Post Number: 1558
Registered: 02-2002
Posted on Monday, March 15, 2004 - 04:28 pm:   Edit Post Delete Post Print Post

Ok thanks all. Its got the serp belt so I assume its the later version.

Engine has a broken connecting rod, which punctured a hole in the lower side of the block. If this is the only thing wrong with it I'll see if I can patch it up with a plate. Anyone know where in NJ to send it or the heads to get them reconditioned if I have to?
 

Shaun Power (Shaunp)
Senior Member
Username: Shaunp

Post Number: 264
Registered: 05-2003
Posted on Tuesday, March 16, 2004 - 06:52 am:   Edit Post Delete Post Print Post

Orlando, Ron is correct on all engines with serp belts the oil pump is inside the timing cover and is driven off the crank. Unlike your early engine, as I said before you can use the early cover as long as you use all the bits like the dizzy from the early motor if you realy want to.
 

Ron Brown (Ron)
Senior Member
Username: Ron

Post Number: 809
Registered: 04-2001
Posted on Tuesday, March 16, 2004 - 09:40 am:   Edit Post Delete Post Print Post

Dean,

You need a new block you can't fix that. And even if you could the number of other bad things that could happen or cause a rod to break is so high that it owuld be retarded to reuse the block.

You can have a new 4.0 to your door for $1200, bolts gaskets etc and you will be in the 1500 range. Used 3.9, you could probably find cheap but it is hit and miss with used.

Start taking pictures and take out the engine as one piece.

Ron
 

Dean Brown (Deanbrown3d)
Senior Member
Username: Deanbrown3d

Post Number: 1560
Registered: 02-2002
Posted on Tuesday, March 16, 2004 - 06:00 pm:   Edit Post Delete Post Print Post

Ron - 1200 for a new short or long block?

PeterB thinks it could be a leaking injector that basically filled the cylinger with gasoline and hydrolocked it when it started. It pisses gas all over the place when I crank it over.

That price for a new engine - where is that from?

Here's a pic!

Dean

engine
 

Dean Brown (Deanbrown3d)
Senior Member
Username: Deanbrown3d

Post Number: 1561
Registered: 02-2002
Posted on Wednesday, March 17, 2004 - 09:29 am:   Edit Post Delete Post Print Post

Ron - with that new block would I need a new ECU?
 

Mike M (Rangeroverhp)
Senior Member
Username: Rangeroverhp

Post Number: 253
Registered: 09-2003
Posted on Wednesday, March 17, 2004 - 09:06 pm:   Edit Post Delete Post Print Post

With a 4.0 you won't need a new ECU. We sell and install 4.0s to old trucks all the time.
Usually deliver the blocks for around $1000 + or -.
 

Dean Brown (Deanbrown3d)
Senior Member
Username: Deanbrown3d

Post Number: 1563
Registered: 02-2002
Posted on Wednesday, March 17, 2004 - 10:15 pm:   Edit Post Delete Post Print Post

Mike, ok thanks. Is that price with the heads?
 

Mike M (Rangeroverhp)
Senior Member
Username: Rangeroverhp

Post Number: 255
Registered: 09-2003
Posted on Wednesday, March 17, 2004 - 10:29 pm:   Edit Post Delete Post Print Post

That's a short block. Are your heads damaged?
There are options.
Contact me off line.
 

Dean Brown (Deanbrown3d)
Senior Member
Username: Deanbrown3d

Post Number: 1565
Registered: 02-2002
Posted on Wednesday, March 17, 2004 - 10:34 pm:   Edit Post Delete Post Print Post

That was quick!

I'll shoot you an email tomorrow. I haven't checked the heads yet, I'm waiting for the snow to melt now! May not even need a block, I'm just looking at what the options are.

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