$10 Seat cushion repair anyone can do

ninjzx998

Well-known member
Mar 24, 2005
114
0
Ok when I had this problem I searched and came up with
1. Upholstery shop
2. Sewing with high strength cord

I decided to take a different route. After a few unsatisfactory attempts at reattaching the rubber pieces with new rubber this is what I came up with. the hardest part of this is removing the seat ( use a torch on the exposed threads of the bolts under the truck and burn off any rust or undercoating)


Purchase these at Home Depot/Lowes in the electrical supply section
http://i116.photobucket.com/albums/o17/ninjzx998/seatrepair3.jpg

Remove seat and seat base (uses T-40 torx)

Now your seat is either torn at the elastic mesh or the at the rubber (like mine) no matter

take a flat head screwdriver and pierce the mesh at the tension bar at both sides. I chose the points near the wire links which tie the bar into the seat frame and these are good points. So to duplicate my install you will make 4 holes in the mesh on both sides.http://i116.photobucket.com/albums/o17/ninjzx998/seatrepair1.jpg

Bend the first monster zip tie end to a 90 degree to facilitate threading through the holesjust created. I also ignored the frame rails until both sides were threaded and then tucked them under the frame rails, it is much easier this way.

http://i116.photobucket.com/albums/o17/ninjzx998/seatrepair2.jpg

tighten as best as you can, they don't need to be super tight and compared to what you are used to will feel like a new seat. One warning against overtightening is that the wire pins that hold the torsion bars to the seat frame could come out since they are only hooked in, to fix it you will need to cut your newly installed tie reset it and install another.
http://i116.photobucket.com/albums/o17/ninjzx998/seatrepair4.jpg
Four ties should be sufficient to hold even the heaviest of drivers Now choose your favorite seat cover and forget whats under there! I hope this helps others, now get off your butt and fix that seat!
 
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ninjzx998

Well-known member
Mar 24, 2005
114
0
Glad it helped out. This was about the 5th attempt at figuring out an easy solution. What more pics do you want? It is pretty straightforward, I thought 3 pics was a bit overkill but whatever helps.

Now you can join the ranks of the other Disco owners bitchin about not being able to see the traffic lights, I'm sure before you had a great view, fix one problem create another one!!!!
 

gardrover

Well-known member
Oct 3, 2004
368
0
i have something similar to this rigged up on my seats.

I have found over time that those steel brackets around which the ties go are bending, unfortunately.

your results may vary.
 

blokhead

Well-known member
Feb 22, 2009
87
0
Columbia SC
gardrover said:
i have something similar to this rigged up on my seats.

I have found over time that those steel brackets around which the ties go are bending, unfortunately.

your results may vary.



hmm...that's worrisome. i think this weekend i'll redo it, but splint the rods with some allthread i've got laying around the shop.
 

ninjzx998

Well-known member
Mar 24, 2005
114
0
well seeing as they are attached at the same points as the torsion bar to seat frame hooks I doubt it. You have opposing forces at this point and would be very hard to bend at all. If you connect in the middle (open space and easiest to access) I could definitely see them bending.

Where are yours attached and how many braces are you using? what material?

The other thing is that this piece of the seat is supposed to have some give with the elastic so if overtightened to he point where the torsion bar is providing full support it might start to fail but the ties themselves will have some flex when installed by hand. If you are really concerned I'd say just double up the ties on either side of the seat frame connector but I doubt it is necessary. As stated previously when installed at the points in the instructions it would be extremely difficult if not impossible to bend the torsion bar for the seat support
 
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BMerriam

Guest
How did you get the bottom cushion out? Did you pull the whole seat assembly out, with the base and everything, or is there some secret trick I'm missing? I can't get to the screws in the adjustment slider that moves the seat forwards and back, so I'm curious how you did it.
 

ninjzx998

Well-known member
Mar 24, 2005
114
0
I was originally going to sew up the tear but then i noticed how brittle the elastic weave was and decided that it would be very prone to failure still so I opted out of that route.

Thanks
 

MUSKYMAN

Well-known member
Apr 19, 2004
8,277
0
OverBarrington IL
you can also repair these using the rubber truckers bungee cords and they will yeild a really comfy seat, I lived with that fix for a number of years.

more recently I replaced the leather cover on my 94 with the leather from a 98D1 and at the same time used the rubber bladder from the 98 and the new design adapted to the older frame very easily.
 

ColoDisco

Member
Aug 17, 2010
19
0
Excellent write up! Since this thread is so old does anyone have any updates? Long term reviews?