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DiscoWeb Bulletin Board » Message Archives » 2002 Archives - Technical » Discovery » How to get bolts off T.Case side Fr. driveshaft flange? « Previous Next »

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James Gall (Jimmyg)
Posted on Thursday, December 19, 2002 - 06:08 pm:   Edit Post Delete Post Print Post

My U-joint exploded and tore up the 4 bolts that connect the front driveshaft to the transfer case. The nuts just pop off but the bolts are pinned againt the transfer case. THe only idea I have is to remove that big bolt inside the transfer case and pull the flange out until the bolts can be removed. Will oil come flowing out? Any seals I'd need to replace?
Any help would be great.
THanks
 

Kyle
Posted on Thursday, December 19, 2002 - 06:18 pm:   Edit Post Delete Post Print Post

Lock the tacase , lock the brake and use a BF bereaker bar to remove the nut. Once the flange is off the bolts drop right out.

Kyle
 

James Gall (Jimmyg)
Posted on Thursday, December 19, 2002 - 06:25 pm:   Edit Post Delete Post Print Post

Thanks Kyle. What is a BF breaker bar? Oh, is BF Big F@#$ing Breaker bar?
THanks
 

Kyle
Posted on Thursday, December 19, 2002 - 07:06 pm:   Edit Post Delete Post Print Post

Yup....

Kyle
 

Michael Noe (Noee)
Posted on Friday, December 20, 2002 - 07:38 am:   Edit Post Delete Post Print Post

On a D1, is that thing DC? Greasable? James, didn't you tell me you were up over 175K? Is that the original?
 

James Gall (Jimmyg)
Posted on Saturday, December 21, 2002 - 12:43 am:   Edit Post Delete Post Print Post

Mike,
You are correct! It was the original front driveshaft but with 3.5 inches of lift in the front, it eventually exploded. I'll show you next time I see you. It was not DC and was greasable. I just installed the Tom Woods DC shaft and it is great so far. No more vibes it it looks very well built. I am still banging my truck to hell it it only runs better! I must have a freak Disco. 176,000 miles

p.s. The impact wrench took that bolt off in 2 secs. I did have to tap the dust shield off the flange though..another 45 secs. Thanks all.

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