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Neil Cawley
Posted on Friday, April 19, 2002 - 07:56 am:   Edit Post Delete Post Print Post

I have secured a 4.6 liter short block and intend to put it in my 94 Discovery. I want to keep the distributor and the injection system. What mods are required to accomplish this? Also, what can/need to be done to the injection system to compensate for the additional displacement?
 

Greg P. (Gparrish)
Posted on Friday, April 19, 2002 - 08:23 am:   Edit Post Delete Post Print Post

Check out this site. Maybe these people can help with advice.

http://www.the4x4center.com/
 

Axel Haakonsen (Axel)
Posted on Friday, April 19, 2002 - 08:33 am:   Edit Post Delete Post Print Post

Ask Craig what's involved. LR Denver put a 4.6 in Brian Jacksons Disco last year.
 

Kyle
Posted on Friday, April 19, 2002 - 08:51 am:   Edit Post Delete Post Print Post

Yeah , LRDE did put a 4.6 in Hacksons Disco last year. You need a cam , timing chain and gears , and the Timing cover off of the 3.9. You also either need a 4.6 oil pan or you need to put a small bend in it to clear the longer throws of the crank. As far as the computer is concerned I believe you just change the prom.....

Kyle
 

Norm
Posted on Friday, April 19, 2002 - 12:53 pm:   Edit Post Delete Post Print Post

I had an RPi 4.6 with a Tornado chip put in my '95 last year -- BIG improvement over the 3.9!!!

You ought to check out RPi's very informative website and e-mail Chris Crane and he can tell you exactly what you'll need to make the switch. Apparently a new fuel map chip is essential -- otherwise your 4.6 will run too lean and eventually burn up.

As memory serves, in addition to using a 3.9 camshaft (check out Piper performance cams), the 3.9 oil pickup pipe and "relieving" your 3.9 oil pan to make room for the 4.6 crank journals (the 4.6 oil pan won't fit in a Disco), you'll need a spacer, either on the crank shaft or the cam shaft (can't remember which) to allow the 3.9 timing sprockets and distributor drive to line up correctly.

You also might look into putting a mid-year '95 front cover with integral oil pump ("B" suffix 3.9 motor) as these are supposedly an improvement over the separate oil pump and front cover of the earlier 3.9s. The cam shaft thrust plate on the 4.6 will not fit with a 3.9 cam, but the "B" suffix front cover/oil pump has a peg on the inside that supposedly prevents cam knock.

Also, if you have the older 14 bolt heads, I believe you're supposed to leave the outer 4 bolts loose (or off entirely), otherwise they may cause a head gasket leak -- check w/ RPi on that. And use new headbolts!!!

Good luck!!!

---Norm
 

RVR OVR (Tom)
Posted on Friday, April 19, 2002 - 01:43 pm:   Edit Post Delete Post Print Post

Seems that this is all setup to go from 3.9 to 4.6. For us 4.0 folks does that mean buying all the 3.9 stuff to replace perfectly good 4.0 stuff?

Not contemplating, just curious...

Tom
 

Craig M. Highland (Shortbus)
Posted on Friday, April 19, 2002 - 09:59 pm:   Edit Post Delete Post Print Post

Little late here, sorry-
Kyle hit it on the head. Also either a new oilpan, or bang out the 3.9 pan to clear the new crank.
Tom- the conversion from 4.0 to 4.6 is even easier... you won't need any 3.9 components at all.
fwiw-
Craig
 

Craig M. Highland (Shortbus)
Posted on Friday, April 19, 2002 - 10:00 pm:   Edit Post Delete Post Print Post

Sorry kyle...
maybe I should read the entire thread before opening my mouth!
LOL
Craig
 

Rob Davison (Pokerob)
Posted on Friday, April 19, 2002 - 11:11 pm:   Edit Post Delete Post Print Post

craig thanks for the help yesterday.

as you can see i've made it home in about 24 hrs...

disco drives like a champ too, thanks to steve too for all his effort.

rob davison
 

Craig M. Highland (Shortbus)
Posted on Friday, April 19, 2002 - 11:16 pm:   Edit Post Delete Post Print Post

24 hrs.
hmmmm... lot's of no-doze and MountainDew huh?
guess you had no more problems goin over 50mph...
Wish I could have done something for you on labor costs though...
Glad to hear you're home safe
next time try to plan some time in Colorado, and we'll hit the trails :)
Craig
 

Rob Davison (Pokerob)
Posted on Saturday, April 20, 2002 - 01:57 am:   Edit Post Delete Post Print Post

went all natuaral and took shifts driving. i was broke when i left :) so i had no choice but to get home quickly.

you guys got it done in a day and thats what mattered most.

hopefully i'll be back out there next year. i fso i might look you up to do some trails!

later
rob
yes i'm still up!
 

Ron
Posted on Saturday, April 20, 2002 - 02:56 am:   Edit Post Delete Post Print Post

I think it is a ploy by LRDE.

I mean Jackson breaks and then pokerob. I see how craig gets his business. ;)

Ron
 

Rob Davison (Pokerob)
Posted on Saturday, April 20, 2002 - 03:02 am:   Edit Post Delete Post Print Post

shit he sold more stuff than what i got .. hehe

i think findlay was in there earlier in the week too, maybe he went to denver west

rd
 

Axel Haakonsen (Axel)
Posted on Saturday, April 20, 2002 - 01:39 pm:   Edit Post Delete Post Print Post

I was in there a week before Rob, and picked up a 4.0 shortblock and some other stuff on my way home. Made it home in 2 days, no problem. It was nice to finally meet you in person Craig!

Axel
 

Neil Cawley
Posted on Monday, April 29, 2002 - 11:30 am:   Edit Post Delete Post Print Post

Norm,
I looked at RPI's Web site. They have a Optimax chip. Where does the Tornado chip come from?
Thanks,
neil
 

Norm
Posted on Monday, April 29, 2002 - 12:50 pm:   Edit Post Delete Post Print Post

The Tornado chip is from RPi also, but it's for the 4.6 motor. I believe the Optimax is for the 3.9.

---Norm

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