03 Disco drive line vibe and weird chirping/squeaking sound

03DISCOII

Active member
Sep 6, 2005
37
0
Corona, Ca.
So I have been down a car for a week or so and borrowed my old Disco from my dad (sold it to him a few years ago). It has all of a sudden developed a bad driveline vibration between 30-45 mph. I thought for sure it was the rear drive shaft because when I got under it to look, the 4bolts holding the flange to the driveline brake were totally lose. So I put some lock tight on them and cranked them down. But it still vibering, and it makes a weird squeaking sound or a chirp. Any ideas? Could it be the front shaft centering kit that's bad? I grabbed it and tried moving it around to see if it had any play but it feels rock solid.
 

Some Dude

Well-known member
Feb 12, 2009
1,590
0
Boise, ID
I made the mistake of not doing the centering ball the first time and I got to do the whole job all over again 15k miles later. Do the ball.
 

listerdiesel

Well-known member
If you fit greasable joints, and you'd be silly not to, make sure that the grease nipple holes are 180 degrees apart when you assemble the unit, or you'll unbalance the shaft somewhat.

You may also find, as we did, that some u/j yokes are too small to get the grease gun head onto the grease nipple, so we fitted long nipples which we take out after greasing and fit blanking (cap head) grub screws.

Threads are 1/4" UNF or M6, depending on the u/j source.

Peter
 

fishEH

Well-known member
Jan 26, 2009
6,930
203
Lake Villa, IL
I'd go ahead and replace the rear driveshaft joints too. If the bolts were that loose I'm sure it wasnt good for those ujoints.
 

Some Dude

Well-known member
Feb 12, 2009
1,590
0
Boise, ID
listerdiesel said:
If you fit greasable joints, and you'd be silly not to, make sure that the grease nipple holes are 180 degrees apart when you assemble the unit, or you'll unbalance the shaft somewhat.

You may also find, as we did, that some u/j yokes are too small to get the grease gun head onto the grease nipple, so we fitted long nipples which we take out after greasing and fit blanking (cap head) grub screws.

Threads are 1/4" UNF or M6, depending on the u/j source.

Peter
I followed all of this advice to a T on my first drive shaft rebuild. I found that having the zerks out of phase made greasing the thing a royal pain in the ass. I also found that zerks in the cross were also a pain in the ass.

On my second rebuild I went with UJs with the zerk in the caps and lined them all up down the same side of the shaft. Greasing is now super easy. I had the shaft balanced at a shop and I don't get any vibes by running the zerks all down the same side.
 

SGaynor

Well-known member
Dec 6, 2006
7,148
162
52
Bristol, TN
Some Dude said:
On my second rebuild I went with UJs with the zerk in the caps and lined them all up down the same side of the shaft. Greasing is now super easy. I had the shaft balanced at a shop and I don't get any vibes by running the zerks all down the same side.

x2, but I didn't have the shaft balanced - no issues 30K later.