Broken axel

aridethis1

Well-known member
Jan 26, 2008
90
0
Long Island NEW YORK
I broke an axel in my 1969 2a 88in. Im looking to buy a new axel .are the 2a and lll the same spline size ? I know they are both 10 spline .Is the spline size itself different ?I know the thread size on the castle nut is metric on the lll . What is the difference between a lightweight vs regular series ? I got an axel from somebody . It fits in the carrier but the spines are narrow by the outer hub piece . You can wiggle it back and forth , like the splines are worn .
 

apg

Well-known member
Dec 28, 2004
3,019
0
East Virginia
It's 1 1/16" - which is also 27mm....

It's the same axle. If you have good karma or are very lucky, it broke out at the hub and you can just grab it with channel-locks and slap in a new one and be on your way. Usually, though, they 'explode' inside the diff which you then have to drop to retrieve the stub. The spider gear keeps you from shoving a tool in from one side to whack the offending part out. You do want to get all the swarf/detritus out....

If you got an axle from 'somebody' it's probably on old one. The workshop manual suggests replacing both axles if one breaks, since there's probably damage to the one that didn't break. Which is the one you got from someone. (Long time Rover owners usually have a garage-full of old axles.) Buy a pair and do it right. Your Rover will thank you.

A tip: scratch a line down the axle shaft with the tang of a file. If you ever pull the axle in the future and find the line is twisted, it's an indication of stress and potential failure.

Cheers
 

aridethis1

Well-known member
Jan 26, 2008
90
0
Long Island NEW YORK
Thanks I bought one new axel already. The carrier where the axel goes through got a little chewed up .The spider is good . but there is play in them ! I would think when the spiders wear thats when stress is put on the axels. its rocking around in the carrier and then snaps . The outer hub is keeping it striaght and level while the spider is rocking . Mine snaped in the spider gear in two places . Im upgrading to 24 splines from Great Basin. soon .
 
Last edited: