Diff lock light came on

JohnB

Well-known member
Oct 18, 2007
2,295
12
Oregon
That's what looks wrong to me. But since I'm not about to crawl under my truck I posted that vid from youtube.
Obviously you have it fixed I guess:)
 

kcabpilot

Well-known member
Mar 26, 2006
334
1
California
That YouTube video had me asking a lot of questions I went back in again and found out it's not even possible to put that tab on backwards, it will only go on with the connecting shaft forward. Besides that if it were somehow backwards you'd have to shift the lever to the right to lock the diff.

EDIT: sorry I missed that video, I was thinking of a different one and I see what you're talking about now. It explains a few things such as why I noticed the three positions when installing mine however I'm not entirely clear as to what "neutral" is in this case? One thing I would note is that, at least in the case of using the D1 lever, it does not have that amount of travel, not enough to go from the full left position to the full right position. I could only adjust it to go from full left to center or from center to full right. I could definitely feel the detents in each position though.

So what exactly does the neutral position do?

For instance in this video, which demonstrates the Ashcroft setup, it looks like the spigot is only turning the 45 degrees such as mine is doing.

https://www.youtube.com/watch?v=q6qH3Uispeo

Here's another one, not using three positions, only centered and clockwise to right.

https://www.youtube.com/watch?v=TH4r71evEfo

Also I found this on the Ashcroft Transmissions site:

...take a look at the smal lever on the diff lock stud on the top of the front housing of the transfer case, when out of diff lock this lever should point straight ahead, when in diff lock this lever should be rotated clockwise and detent to the 2 o'clock position...
 
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kcabpilot

Well-known member
Mar 26, 2006
334
1
California
Followup and the answer to my own question for anyone who might be interested:

First of all the answer to not being able to spin the rear driveshaft is actually a bit embarrassing - I had the darn transmission pinned in PARK. I guess I had my head so wrapped up in this center diff lock thing that I lost track of the basics.

Anyway this whole fiasco did lead me to do a good amount of research and I found that there is a lot of stuff about this on the internet including many YouTube videos from Ashcroft up to and including transfer box rebuild. I also found a complete LT230 overhaul manual at landroverresource.com in which there are many detailed exploded views of the diff lock mechanism.

Of course, as is normally true of the internet, there is some stuff out there that is just plain wrong. For one thing there is no "neutral" for the diff lock. There are only two detents in the shaft and turning the spigot clockwise from the unlocked detent moves it to the locked detent while turning it counter-clockwise from the center position does not accomplish anything.

Finally, an easy way to test your center diff lock is to chock the vehicle in neutral with parking brake released and jack one wheel (any one, doesn't matter) off the ground. With center diff unlocked you can turn it, with center diff locked you can't. The engagement is a dog clutch and it is spring loaded both ways on the shaft so when you move the lever the light may not come on if the alignment is not right but turning the wheel any amount and it will pop in. This explains why the light may or may not come on or go off immediately when you move the lever. I performed this test and mine is working exactly as it is supposed to.

Again thanks to everyone for the help, tips, links and advice I hope this helps someone else at some point in the future.