Eating Fuel Pumps

Timmy!!!!!!!

Well-known member
Jun 7, 2004
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Bourbon Street
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My 99 Disco 1 keeps eating up fuel pumps. I have changed it out 3 times in the past year and even swapped in a CB pump recently with it failing 2 weeks later. I am starting to wonder what could be causing this to burn out. Could it be a bad wiring harness?
 

discostew

Well-known member
Sep 14, 2010
7,745
1,026
Northern Illinois
I guess if its running on less than good battery positive voltage it could be bogging and burning up brushes , Check your voltage back there by back probing the wires with a t pin. Get t pins in the sewing section of walmart. box of 100 or so should only cost a few bucks. Then check the voltage drop accross the ground circuit.
 

jims95

Well-known member
Apr 20, 2004
203
1
Upland, California
Discostew mentioned "less than good battery positive voltage". If there is a difference in voltage between the battery, and at the pump, you have resistance somewhere in the circuit that is causing voltage drop. Disconnect the Inertia Switch and and jumper across the wiring. If the voltage reading goes up, the 17 year old Inertia Switch needs to be replaced.

I had to replace the inertia switch on my 1995 Classic SWB, for the same reason when my fuel pump died.
 

Timmy!!!!!!!

Well-known member
Jun 7, 2004
4,585
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38
Bourbon Street
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So this just happened. I sprayed the inertia switch plug with contact cleaner and zip ties the plug for a more positive seating and the Disco started right up.

Turned it off and then tried to restart with nothing.
 

Timmy!!!!!!!

Well-known member
Jun 7, 2004
4,585
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Bourbon Street
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After playing around I ran a wire from the plug bypassing the switch and it started right up. So good chance I am going with a bad switch. I did take the rubber boot off the switch and sprayed it down with contact cleaner.
 

discostew

Well-known member
Sep 14, 2010
7,745
1,026
Northern Illinois
After playing around I ran a wire from the plug bypassing the switch and it started right up. So good chance I am going with a bad switch. I did take the rubber boot off the switch and sprayed it down with contact cleaner.

Bypass the thing all together. Do it with a good crimp n seal connector and don't look back.That switch is a worthless piece of shit idea anyway.
 

mick968

Well-known member
Feb 10, 2009
215
0
St.louis area(Waterloo,ill)
Speaking of fuel pumps-is a buzzing or humming noise (from rear) symptom of failing pump? happened to be out in middle of no-where Colorado yesterday and noticed the (Buzz) (even when in park) so not drivetrain I remember previous(fuel pump) fail made similar noise but was more of a pulsating before it died (in middle of no where Moab) starts and runs fine thinking going to change before it goes