Intermittent Overheating

ep3w

Member
Mar 28, 2014
21
0
Seattle
thats the odd thing. i could see a thermostat sticking somewhat open or closed but not both.

we see the plastic impellar water pumps (VAG cars) cause intermittent over heating, but that wouldn't cause lower coolant temps. but we have metal impellars.

with a clogged radiator i could see hotter operating temps but not cooler temps.

intermittent fan clutch locked up or not operating can cause erratic temps.

without splicing a sender housing in the outlet hose and verifying actual temps......

whenever we have this guys scenario we always start with a vacuum bleed to verify any and all air bubbles are evacuated. could be a leak or exhaust gas causing air bubbles.

How much would you estimate a vacuum bleed to cost? Can any radiator shop do it, or should I stick to a rover shop? If my attempt at bleeding doesn't work, I think I'll try a new expansion tank/cap, rad fill plug and a vacuum bleed.
 

TOM R

Well-known member
Jul 19, 2013
237
0
va/n.j.
I did everything including head gaskets and my fix seems to have been a new aluminum rad with plastic bowels, tried rodding my brass but guess it was too far gone
 

ep3w

Member
Mar 28, 2014
21
0
Seattle
Well I got everything almost back together... then the plastic radiator plug twisted in half. I'm going to try to source one locally tomorrow. I knew I should have bought the brass one when I ordered the hoses.
 

96discoI

Well-known member
Feb 16, 2008
216
1
NorCal
I have a spare plastic one that is only about 3 years old. pm me if you want me to send it to you. Or I think Atlantic British sells them as well.
 

96discoI

Well-known member
Feb 16, 2008
216
1
NorCal
Oh, and clean out the exterior of the radiator. The space between the two rads in front is a trap in my 96 D1. It wouldn't hurt to give it a try
 

ep3w

Member
Mar 28, 2014
21
0
Seattle
I have a spare plastic one that is only about 3 years old. pm me if you want me to send it to you. Or I think Atlantic British sells them as well.

Thanks I appreciate it. AB does sell them too. I was hoping to take it out this weekend hence trying to find it local.
 

Hugh Wilton

Active member
May 18, 2006
26
4
Los Angeles
My 97 was overheating. One problem was the two fans in front of the radiator were not getting power on a consistent basis & were not running when needed.

The same thing happened to my 95 RR. Both fans quit & I had to replace them. No problem since.

Good luck
 

ep3w

Member
Mar 28, 2014
21
0
Seattle
Update: I replaced the thermostat and bled the coolant. I have only driven it about 7 miles but temps were staying around 175F-185F. During the bleeding, the temp crept up to about 210F, I gave the top rad hose some good squeezes/shakes, a ton of air came out and the temp dropped to about 170F. At this point I'm fairly convinced it has to do with air in the system. Maybe the thermostat can't operate properly with air in the top hose? I'll clean between the rads next just in case.
 

ep3w

Member
Mar 28, 2014
21
0
Seattle
yes.
And for some reason, jiggle pin hole (that is supposed to fix that) doesn't seem to do its job.

I did notice my old thermostat didn't have the hole, but the new one did. After it overheated before, I remember squeezing the top rad hose to see if there was coolant in it. I may have inadvertently passed that air bubble, allowing me to drive home with no overheating.
 

ep3w

Member
Mar 28, 2014
21
0
Seattle
Another update:

It overheated again. It was probably 75f/80f outside, there were two people and two mountain bikes in the rover. It's about a 25mi/40 min drive. I hit about max 190f or so driving through traffic around town. Once I was on the freeway for a bit and started to climb, so did the temps. There is a short steep climb right when you get off the freeway, I hit high 220fs. Let it sit for an hour or so in the parking lot while I rode, squeezed the hose, a couple air bubbles come out in the tank and it drove home hitting a max of around 194f (mostly downhill on the way back).

I tried the drive again today, about 70f out (didn't change anything with the truck). I hit max 190f on the freeway on the way there, then about 208f on the short climb. I shut the truck off for about 2 minutes max, then drove straight home. I probably averaged about 196/198f on the way home (mostly downhill again).

How far is this from "normal"? 208f seems high for a short, 35mph pavement climb after freeway. I did notice one of the electric fans does not work, the other spins very slowly so I have two new motors on the way. It seems like I shouldn't have to be relying on those for much cooling unless I'm doing heavy towing or something.

Edit: Also here is a quick vid of me spinning the fan clutch with the engine warm. Does it appear to be going bad? https://dl.dropboxusercontent.com/u/2343233/20140604_202551.mp4

I have a trip to Oregon in two weeks I'm trying to get the rover ready for.
 
Last edited:

capri_auto

Well-known member
Jun 1, 2005
836
0
North NJ
Electric fans are important, might be your issue. Fan clutch seems a bit loose for being at temp as well. I'd replace the fan clutch and take care of your electric fans.
 

p m

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Apr 19, 2004
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208F is on the higher side but not a big deal. 220F is also not a killer - but it's getting there.

Capri_auto - let me make a blanket statement, once in a blue moon. Electric fans are NOT important. A properly-functioning cooling system in a D1 can take care of very harsh conditions.

Fan clutch is dead. A normal fan clutch would not allow the fan to rotate by inertia.
 

ep3w

Member
Mar 28, 2014
21
0
Seattle
I am also curious - I have never seen that fan on any year of D1. Has somebody swapped in a D2 fan?

The PO did swap out the fan... is that what it is from? Will I have any issue using that fan on a new D1 clutch?

I'll pick up a new clutch today, maybe a Chevy one as a temporary measure for my trip since I can get it local. I'll get the electric fans installed once I get the motors in. Important or not, they should be working especially for the a/c.
 

p m

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in a D1 you should be able to pull an empty trailer at highway speed with absolutely no fan attached at all.
Lovely in cool Oregon :)
It may be true, but you'll overheat as soon as you come to a stop.

ep3w -
A Chevy fan clutch is fine - it'll be spinning most of the time, but it is better than a cooked motor. And you are correct, electric fans should be working even if engine cooling doesn't - or shouldn't - depend on them.
As for the D2 (?) fan - I don't know much about it.
 

ep3w

Member
Mar 28, 2014
21
0
Seattle
I thought I'd update this for future reference.

New electric Corolla motor installed, bolted right in and both electric fans work now. Installed a new chevy fan cluth (actually 3, first one had broken fins in the box, second was a dud, third works great) and everything is running good now. Took it on about 5 hour drive into the mountains including ~30 miles of fire roads and the highest temp I hit was about 186f (it was about 60f outside). Also, it was a D2 fan on there and in order to fit the chevy clutch I had to get the chevy fan as well (a D1 fan would work also).

It does do this thing now that when you first start it, the temp will climb to about ~195 then immediately drop to about 170 and then run normal. My theory is the thermostat is fully closed until ~195, then opens which lets cold coolant in dropping the temp, then stays partially open from there on (its a 190f genuine thermostat).

Overall, I'd say it was the fan clutch and maybe some air in the coolant causing the overheating. Electric fans not working just made it worse with the a/c on. Thanks everyone for the help.
 

p m

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Awesome, you bought yourself several years more before the next head gasket job!

The temp climb before the t-stat opens up drove me nuts - on my brother's truck it went up to 220F+. Drilling a 1/8" hole in the t-stat allowed just enough of coolant flow through it to warm it up faster, and it isn't a problem anymore. I can feel the top hose warm up gradually, instead of nothing and then hot as hell. Thanks for the tip about Corolla motor (I assume it's for the electric fans)!