Mike- i just got this mail through one of my groups and thought you might find it intersting. could certainly pertain to your situation... the guy was complaining about whining noise.
Jon
"I hate to bare bad news, but it sounds like the spline wear issue
rearing its ugly head. The transmission output shaft splines wear away
where they interface with the inside splines of the transfer case?s input
gear. There was an issue with insufficient oil circulation to the splines,
causing accelerated wear. The first indicator seams to be increased whine
from the transmission/transfer case area at highway speeds. Eventually it
will turn into a really nasty clunk if this is the issue, and if still
untreated, the splines will wear away to the point were the output shaft
will turn within the input gear and the truck will no longer move.
The really bad news is that the entire transmission needs to be
disassembled to replace the output shaft, and while the input gear alone can
be changed relatively easily in the transfer case, there is the possibility
that all the metal bits coming off the output shaft can cause bearing damage
in the transfer case.
If you rebuild, make sure you get a transfer case input gear that is
cross drilled for additional oil flow (Land Rovers latest solution), and run
some additional fluid in the transfer case (the input gear is at the high
point of the case). Good luck, and I hope I am wrong (Don?t ask me how I
know)
~Scott T.
?95 D-90 (JEEPETR)
?96 Discovery (5-Speed)"