Can't Get Damn Front Propshaft Off

ERover82

Well-known member
Nov 26, 2011
3,927
460
Darien Gap
There's no room for any kind of tool on these nuts. I can't even get a single short 3/8 drive 14mm socket to fit on one. The stupid yoke is in the way. An open ended wrench is just about the only thing that sort of fits but it doesn't even sit all the way down and has begun rounding off the head already. What am I missing???
 

Jake1996D1

Well-known member
Mar 28, 2011
3,363
1
West Des Moines IA
EricTyrrell said:
There's no room for any kind of tool on these nuts. I can't even get a single short 3/8 drive 14mm socket to fit on one. The stupid yoke is in the way. An open ended wrench is just about the only thing that sort of fits but it doesn't even sit all the way down and has begun rounding off the head already. What am I missing???


Take the diff side off first should be fairly easy.. even easier if front wheels are in air and truck is in N. After the front is off you can move the shaft around and shift from P to N and vise versa to move the shaft so you can get to the nuts. I cut my t-case side bolts out the first time I did it and replaced them with new grade 8 and fresh nyloc nuts.
 

Tugela

Well-known member
May 21, 2007
4,766
566
Seattle
You're not alone, Eric. If you do a search in this forum you should be able to find the thread from last month or so when a number of useful tips were given for freeing the nuts on a drive shaft. There were a number of elucidating suggestions, including torches, chemicals, 14mm open ended wrenches, and a specific order of operations.
 

fishEH

Well-known member
Jan 26, 2009
6,930
203
Lake Villa, IL
JohnB said:
2 5/8s open end wrenches always works for me.
Uhhhh, I think you mean 9/16". Mark the orientation for each end of the DS. Remove the diff side first. Put the Transfer Case in Neutral. You should now be able to remove the nuts on the transfer case side of the DS. Remove the bottom two, then rotate the shaft to gain easy access to the top two. Toss a pipe wrench on the DS if you need to keep it from spinning. ONLY use a 6 point combination wrench, 9/16" or 14mm, to break the nuts loose. Once loose you can use the open end wrench or 12pt wrench/socket. Get new nylocks from McMaster, 3/8"-24 grade 8.
 

JohnB

Well-known member
Oct 18, 2007
2,295
12
Oregon
fishEH said:
Uhhhh, I think you mean 9/16".

Oops. The 9/16 does seem to fit better than 14mm but most will argue they are the same. Once broken loose. I find a 1/4 inch ratchet with extension and 9/16 socket can speed up removal.
 

Jake1996D1

Well-known member
Mar 28, 2011
3,363
1
West Des Moines IA
JohnB said:
Oops. The 9/16 does seem to fit better than 14mm but most will argue they are the same. Once broken loose. I find a 1/4 inch ratchet with extension and 9/16 socket can speed up removal.


Wrong 14mm open is the way.
 
Jake1996D1 said:
Wrong 14mm open is the way.

In the immortal words of Brian Bonner and Perrone Ford "YOU ARE WRONG"! :D (if you were around for their epic arguments, you'd appreciate it)

9/16 is the correct size wrench and using one will reduce the likelihood of scarring the bolt head.

Yes, I know they are damned near the same, but I still suggest using the correct wrench for the fastener.
 

Two Cold Soakers

Well-known member
Apr 24, 2007
1,450
0
49
At your mom's
After rounding off one head with a 14mm, I've had to hold the other head with the wrench and spin off the rounded nut by tapping it around with a cold chisel, then a centerpunch, and hammer. No room for a nut breaker in there.

Also, I've got same sized wrenches of different makes (old vs new craftsman, s-k) that are just different enough to save my ass in some of those situations. I try them all, and use the tightest one.

Bench grinders have been used to successfully modify box wrenches. too. Go slow and quench often to keep the steel from discoloring and loosing its temper.
 
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Jake1996D1

Well-known member
Mar 28, 2011
3,363
1
West Des Moines IA
ptschram said:
In the immortal words of Brian Bonner and Perrone Ford "YOU ARE WRONG"! :D (if you were around for their epic arguments, you'd appreciate it)

9/16 is the correct size wrench and using one will reduce the likelihood of scarring the bolt head.

Yes, I know they are damned near the same, but I still suggest using the correct wrench for the fastener.

OK FINE I should never say somebody is right or wrong.. I know what size the bolt/nut are but from my own personal experience the 14 MM is smaller and tigheter fit which I THINK is better when using the box end of a wrench.
 
Jake1996D1 said:
OK FINE I should never say somebody is right or wrong.. I know what size the bolt/nut are but from my own personal experience the 14 MM is smaller and tigheter fit which I THINK is better when using the box end of a wrench.

LOL-you had to be there, I guess.

As somebody said, different brands, made at different times might fit differently.
 

Jake1996D1

Well-known member
Mar 28, 2011
3,363
1
West Des Moines IA
ptschram said:
LOL-you had to be there, I guess.

As somebody said, different brands, made at different times might fit differently.

yea before my time i suppose!

I bought a set of wrenchs from harbor freight that work on both metric and standard. Work wonders for slightly rounded off bolts.
 

crown14

Well-known member
May 11, 2006
6,288
4
Clayton, NC
Wow, open ended wrenches? You guys really are gluttons for punishment. I do not jack the truck up OR put the tcase in neutral and very very very rarely have any problem at all. When I do, its compressing the slipyoke in order to pull the shaft out, which is a lot easier if you pull the grease fitting/plug out.
 

jhk07

Well-known member
Jul 26, 2006
619
0
Seymour Indiana
1 open end wrench. (1) 3/8 drive ratchet. Never done it on the trail. Several times in the driveway.


I borrowed one of those "specialty" tools (from AB or where ever) at MAR last year, I don't get it.
 

NikeCheck246

Well-known member
Jun 29, 2008
797
0
Asheville, NC
I have never heard great things about the driveshaft tool...seems like every person I talk about it has some sort of story about it being awkward and unwieldy.