I have an 04 D2 with just over 166,000kms on it. I bought it in 2012 with 100,000kms. The vehicle sat for 6 years before I got it. I think the prior owner got rid of it due to the head gasket leaking coolant down the back of the block. It’s gone through a jug of coolant a year since I bought it but never ran hot. Replaced the water pump in April, 2016, as the bearing was starting to wobble. Finally replaced the head gaskets at the end of July. Two days after I did the head gasket I loaded up my wife and kids, packed the Sankey trailer to the brim and went to the cottage for 2 weeks 160 kms away. During those 2 weeks I noticed it was running hotter at lower speeds. I didn’t drive it much. The day before we left I took it to the dump. As I was throwing the trash into the bins I noticed coolant pissing out. Shut the truck off and opened the hood. The cap had popped. I checked the bleed screw and it had an all-mighty burp of air. I filled it up and it ran fine but I ordered a new cap anyway. When we were just about home the temp guage rose again to just under three quarters. I decided to park it and figure this out. It was running hot at idle so I checked the AC condenser fan fuse and it was blown. The motor was seized so I replaced it. Took it for a spin, needle rose to just shy of ¾ on the temp guage again. Returned to the garage, opened the hood and there was a pinhole in the expansion tank. Removed it, JB welded it and took it for a spin. The repair held but the temp rose again. Ordered a new expansion tank. Checked the viscous coupling on the fan. It’s integral and cannot be removed from the fan so I replaced it with a D1 fan and a new viscous coupling. Sounded more like a C-130 at take-off so I thought I had it. Took it for a spin and the expansion tank blew. New tank arrived and I go for a run. Temp rises again. Return to the garage to discover coolant pissing out around the temp sensor. Faulty temp sensor? Order a scanguage and replace the sensor with an FAE. (Which I literally just heard are an unreliable make.) Still runs hot. Thermostat? Replace thermostat with a 180F one. One of the 4 mixing holes in the old thermostat was plugged with a piece of black rubbery crap. Could that be it? Nope. Hook up scanguage when it arrives. Let it idle. The ac condenser fan kicks in at 209F according to the scanguage, with the AC off as it should. At idle the truck will eventually hit 230 – 234F. Air bubble in the rad? Clogged rad? Ran Prestone rad flush as per the instructions. Bled each time per the RAVE. Felt the rad. Once the thermostat opens at 180, a palm sized area of the rad near the upper hose gets warm. But by 210F it’s pretty much the same. Clogged rad due to sitting for 6 years and the Prestone buggering it up? Remove rad, flush and treat with CLR. Seems fine. Re-install and it and again runs hot, still no flow through the rad. Then the rad fails and leaks around the screw which holds the lower cowel on. Crappy plastic tanks. Order a new rad which I replaced last night and the same damn thing…230-234 on the scanguage. And now i know there is a flow issue. Blocked hose? Ripped all the hoses out tonight and none are blocked. Sorry for the long post. Trying to give as much info as I can recall. There is no waterfall sound behind the dash. I can see coolant firing up into the expansion tank so I think the pump is fine. Oh, the air vent which runs from the rad to the throat of the expansion tank cap constantly pisses out coolant. But the system is not over pressurizing. Boiled the thermostat. Works fine. I’m 46 and grew up wrenching on Land Rovers. 12 of ‘em in the family including a 101 and 24v lightweight. My dad’s a retired engineer and all my life we’ve rebuilt/worked on Land rovers and Range Rovers together. Done a number of head gaskets. Never seen anything like this. Could the block be air locked? Could a water jacket be plugged? At this point I’m tempted to tackle the two coolant drain plugs on the block and stuff my compressor into it. I may not post much but I read a LOT and if there’s anyone out there who can figure this out, I’m sure they’re here somewhere. I’m hoping I won’t have to tear the motor apart again, but it’s looking like I may have to. I use a 50/50 Dexcool and distilled water. Fanbelt is on the right way. Can’t think of anything else. Thx in advance.
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