ECU protection

ERover82

Well-known member
Nov 26, 2011
3,918
458
Darien Gap
The connectors are not watertight.
And in my life in oceanography very few things sealed with silicone managed to keep water out.

If silicone can keep oil in your sump, with careful application, it can keep water out of a box. Apply around the connectors too. If you're worried, spray the inside case (not PCB) too. It'll last even longer undisturbed in there. Never had any water ingress issues in the units I sealed, although honestly the spray would have probably been enough.
 

fishEH

Well-known member
Jan 26, 2009
6,929
203
Lake Villa, IL
Spray the metal enclosure. Why would you open it? If water is getting inside the actual ECU, seal it with silicone.
I thought we determined that caused overheating?
Apparently these things are more sensitive to temperature variations than my wife!!!
 

kennith

Well-known member
Apr 22, 2004
10,891
172
North Carolina
I thought we determined that caused overheating?
Apparently these things are more sensitive to temperature variations than my wife!!!

As noted, just cool the thing if it's an issue. They're already close to the limit, and a little bit of conduction can make all the difference.

You can buy extruded heat sinks and even heat pipes fairly easily. I wouldn't go out of my way for no good reason, but if you want to seal it and it gets toasty, you're going to have to cool it at least passively.

Cheers,

Kennith
 

ERover82

Well-known member
Nov 26, 2011
3,918
458
Darien Gap
I thought we determined that caused overheating?
Apparently these things are more sensitive to temperature variations than my wife!!!

Sealing the ECU itself wont make any difference to heat dissipation. Sealing a box around it, cutting off heat exchange, would. I also doubt any coating would make much difference.
 
Spray the metal enclosure. Why would you open it? If water is getting inside the actual ECU, seal it with silicone.
The case has a breather.

If there was enough demand, I could make up harnesses, but they'd not be cheap.

FWIW-my first Schram-Spec YouTube video is on the topic of rejuevanting GEMS ECUs. I just repaired one that was so bad, the case was compeletely eaten away.

I'm not too concerned about the heat generated as the power transistors are attached to the case with thermal transfer material to dissipate the heat and they seem to fare just fine in more warm climates.

When Jason Michaels and I built his truck for the AOBC we coated his ECU with a conformal coating-name of which I can't recall.

BUT, the ECU I just brought back to life had the factory conformal coating all boogered up-apparently after 20 years, it isn't as conformal as it started out.