The dreaded high idle issue - D1

Knightspirit

Well-known member
Sep 22, 2019
251
84
Mount Shasta, CA
So I did some testing with the TPS - and when I removed it - the idle immediately settled down to normal (just pulled it off - did not unplug). I could turn the little sprung wheel with the blade of a screwdriver and change the idle. Then I noticed that it seemed to be sticking and not returning to center - and sometimes it didn't respond when turned. So I am replacing it and we'll see what happens - I think it was the sensor.
 
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@Knightspirit- is the case of your ECU corroded? Moisture ingress is a major cause of what you have experienced.

I am backed up with GEMS ECUs at the moment-and in the midst of finishing design, and beginning the build of an ECU test bench, but if you can’t resolve the issue, contact me and we can make arrangements for your ECU to come to me for some pokin’, proddin’, and fixing’.

@terryjm1-when you replaced your injectors, what was the provenance of the replacements?
 

terryjm1

Well-known member
Jan 23, 2011
1,498
381
@terryjm1-when you replaced your injectors, what was the provenance of the replacements?

Regretfully, I cannot recall. They were recommend by someone either on this forum or a defender forum. I had them for a good while before I installed them. They are the “improved” ones with the finer spray pattern.
 

best4x4

Well-known member
Mar 1, 2015
595
72
Beaumont, TX
Volvo 4 Injectors & BMW Fuel Pressure Regulator on both my 95 D1 & 97 D1. Smoother idle, and a little more fuel flow with the BMW FPR.
 

Knightspirit

Well-known member
Sep 22, 2019
251
84
Mount Shasta, CA
@Knightspirit- is the case of your ECU corroded? Moisture ingress is a major cause of what you have experienced.

I am backed up with GEMS ECUs at the moment-and in the midst of finishing design, and beginning the build of an ECU test bench, but if you can’t resolve the issue, contact me and we can make arrangements for your ECU to come to me for some pokin’, proddin’, and fixing’.

@terryjm1-when you replaced your injectors, what was the provenance of the replacements?
Haven't checked the ECU yet - but it is on my list - I have heard that. Will definitely send it to you if I think it needs to go! Thanks!
 

salvvia

Well-known member
May 28, 2005
990
39
BIG WHEEL ROVN IN KNOXVEGAS TN.
@Knightspirit- is the case of your ECU corroded? Moisture ingress is a major cause of what you have experienced.

I am backed up with GEMS ECUs at the moment-and in the midst of finishing design, and beginning the build of an ECU test bench, but if you can’t resolve the issue, contact me and we can make arrangements for your ECU to come to me for some pokin’, proddin’, and fixing’.

@terryjm1-when you replaced your injectors, what was the provenance of the replacements?
Hate to hijack but glad to see you see you
 
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MotoBando

Well-known member
Aug 16, 2005
113
0
@Knightspirit
Before you do that, contact me! I am swamped with ECUs right now, three to fix and one to try to reconfigure as a 4.6 with a manual transmission.

It will be a week or so at the least before I am ready for another.
I performed a 4.0 to 4.6 swap (gems) in my ‘97 D1 a few years back. It seems to run ok with a few gremlins popping up here and there. Is it better to reconfigure the ECU, or do they eventually adapt and optimize performance?