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  1. Busted_D1

    Quick O2 plug question 96 D1

    The four plugs for the O2 harness are set to have the two RED plugs going to the drivers side sensors. The two black to the passenger side.
  2. Busted_D1

    Quick O2 plug question 96 D1

    I've almost got my other D1 back on the road after the damn transfer case R&R. I can't remember on the O2 sensor harness what side red plugs go to. :o Nothing left but the O2 wires and the drive shafts!
  3. Busted_D1

    96 D1, adjust Hi-Low linkage on center diff

    Thanks for the link. Here is the part on the spline shaft that needs to be re-centered to allow for equal throw. Now to pull all my bits off to get to it!
  4. Busted_D1

    96 D1, adjust Hi-Low linkage on center diff

    So now that that my t-case is all sealed up and back in the truck (fingers crossed) I was going to adjust the linkage for the CDL. (It is set so far forward I can't get to the low range) In going through the linkage I realized it wasnt going to be the usual nut and linkage adjustment down at...
  5. Busted_D1

    Rebuilding Swivels, Hubs, and Brakes

    Take your time on the swivel pin pre-load. Keep adding and subtracting those thin shims until you are sure it's right. With new pins it won't be as difficult to get 'em right as when you are resetting them after a bunch of miles. Also a good time to take a good look at your tie rod ends to...
  6. Busted_D1

    LT230 re-install

    Thanks man. Yeah, I used the cardboard with holes method on these bolts. This poor truck has had enough bad shit done to it over the last few owners, I just wanted to make sure I was doing everything right. These boxes need all the help they can get to keep 'em sealed.
  7. Busted_D1

    LT230 re-install

    After all the work to get this damn thing out ,re-sealed and put back in the truck, I think I missed a seal and need your input on this. There is one bolt on the front side of the transfer case, that bolts the t-case to the trans (head of the bolt faces the front of the truck) This bolt is one...
  8. Busted_D1

    Pressure wash with a lift in Denver?

    Tell me about it! I might just have to wait until night fall and take my giant "city bus" jack stands over to the wand wash. :banghead:
  9. Busted_D1

    Pressure wash with a lift in Denver?

    So my daily D1 was rescued from an idiot here in Denver that did ZERO maintenance. I bought it a couple months ago knowing it was a complete disaster. This thing was so bad when I got it, it looked like the suspension was made out of balloon animals! This weekend I'm going to pull the center...
  10. Busted_D1

    D1 Warm engine wont stay running on start

    If you have the same fuel pressure issue I had, replace the fuel pump. The D1 with this problem is now being broken down for a full rebuild and paint. The fuel pump got so bad it would hardly start even when cold. Had to crank the shit out of it just to move it around the shop. My guess is the...
  11. Busted_D1

    D1 Alternator discussion

    I went through 5 Lifetime warranty alternators from O'Reilly's before I got one that has been going for 4 years solid with no issues. The first five would last less than a year before I started to get the bouncing tach. Thankfully they are a 10 min. change. I talked to Wrangler Power and they...
  12. Busted_D1

    Exhaust part number: clock is tickin!

    Yeah, the "olive". Well I couldn't get the damn thing to seal without it. This truck was so abused, the bolts were broken off when I bought it. I had to drill them out. I didn't remember the "olive" either on my other D1 but with that new ROL gasket it was sealed tight as a jug. I might just...
  13. Busted_D1

    Exhaust part number: clock is tickin!

    Not sure what this ROL part was for, but it worked. I ran the exhaust up to about 15 PSI and it held. (using a rubber plug on the end of the pipe with a compressor.) You forget how quite these things run when the exhaust it sealed properly. Thanks for the help guys! Especially smart ass Bill...
  14. Busted_D1

    Exhaust part number: clock is tickin!

    Thanks guys, I went down to O'reilly with the "picture" and found one that might work. ROL Gaskets #EG24057 Here we go, I hope this works. These bolts are a mess so I hope I only have to this once.
  15. Busted_D1

    Exhaust part number: clock is tickin!

    Thanks Bill. I just have gotten used to the smart ass comments on here over the last decade. I think that may be my only option. I can't belive the amount of hack work that was done to this poor thing. I guess I have been spoiled by my other D1. The previous owner of that one was a soccer mom...
  16. Busted_D1

    Exhaust part number: clock is tickin!

    I know you weren't trying to be an ass so I won't shit on you. None of the stores I have called carry the Rover part. That is why I put CROSS REF part in my post. The guys at the stores by me have no idea what to use as a subtitute. I was hoping I could get the part number of one that someone...
  17. Busted_D1

    Exhaust part number: clock is tickin!

    I need to know if anyone has a cross ref part for the gasket between the Y pipe and the muffler. I have the damn thing all apart and there is no gasket in there. Damn previous owner, no wonder it sounded so bad. I have until 8pm mountain time. tick tock....
  18. Busted_D1

    96 D1 dies in really hot weather, fuel pump?

    Thanks for all the advice on this one. The fuel filter was changed and the MAF was cleaned. (those were the cheapest) the fuel pump was pushing 30+ psi at the rail but with that noise it will need to go soon. The Radiator was swapped out with a known good one out my rebuild project D1. After...
  19. Busted_D1

    96 D1 dies in really hot weather, fuel pump?

    You guys have always come through with the tough ones in the past, so let's get this one figured out. :patriot: So driving home from work in a new beater D1 I bought, with the AC on, the engine just dies while driving in traffic. Waited 3 or 4 minutes and it starts up runs for 3 or 4 minutes...
  20. Busted_D1

    Swivel Pin Housing seal replacement

    I have never pulled my springs off of my seals. I just got done with my second ball replacment. If you take your time and dont cut corners these things will last. Also you really should do it the long way so you can check everything out in there. I have used the one shot grease in both of my...